i bought this bike a while back in 2013, after specifically searching for a runner that was in relatively unmolested and complete original state. the idea was to be able to ride it while working on it, and turn it into something that i could reliably use for quick fun rides as well as longer trips - while respecting the original design of the bike.
to start with, it just needed some carb and electrical work, and i also repainted the tank and side covers from the gritty state the PO left them in, to the original candy sapphire blue. then i just rode it to find out what was going on with it.
turns out the handling was compromised by worn wheel and chassis bearings and fork internals so i replaced and upgraded them all. i also got a fork brace made that fits the fork legs of the earlier 550 models as you can't find those on the market.
this dramatically improved the handling and fast forward to 2015, it paved to road to add some engine mods for more power.
the crown of those is a head by mike rieck with his signature porting, including oversize intake valves and a bunch of other goodies.
it's being squeezed by some higher compression pistons, and garnished with a hotter cam.
the original clutch needed replacing and to make sure it would be fine with the added power i modified it to 8 plates while rebuilding it.
also fabricated these mounts for the smaller gill coils that came with the electronic ignition.
so far i had been using the original 4-1 exhaust but the combination of internal rust build-up and the higher breathing needs of the modded engine made it too restrictive.
when scott showed in his build thread the benelli replica exhaust that he had sourced, i thought: this is it! and ordered some.
contrary to scott's experience, and contrary to the manufacturer's promise they were not a straight fit to the 550F model. i had to change the bend of the pipes, heat bend the centre stand to fit around them, and hack off the kickstand that interfered with them.
made up a new kickstand mount and placed it further upfront, which is more tricky than it sounds as the frame tubes are actually so thin that they hardly support anything.
also the original saddle had started to show signs of disintegration so i replaced the foam and re-covered it in original style but in black, which ties in with the black of the frame and the pipes.
so that's the story so far.
the bike is really fun to ride, good performance with 53.9hp at the rear wheel and solid handling. of course, it's also a bit of an eye catcher and i can hardly stop anywhere without someone coming over asking about it
list of ingredients:
pistons: wiseco 59mm 10:1 CR
cylinder top decked -0.004in
MLS head gasket 0.030in
head:
mike rieck porting stage 2.5
decked
serdi cut valve seats
+1mm intake valves
tapered guides
kibblewhite valves/springs/ti retainers
camshaft: megacycle hardweld 126-00
hardweld rockers
intake manifolds matched to ports
carbs: 069A
original airbox, currently with stock airfilter
exhaust: custom benelli/honda RC replica 4-4
ignition: boyer-bransden micro power
relay mod: battery to coils
AGM battery
clutch: 8 plates mod from OEM parts
front brake:
dual OEM discs/calipers
slingshot steel braided lines
speed bleed nipples
fork rebuilt with wilbers progressive springs and seals
t-kat forkbrace
shocks: vintage koni
conical headset bearings
new wheel bearings
swingarm bushings replaced with roller bearings
all rubber parts replaced with OEM (where available)
saddle: re-covered with OEM replica cover from old-skool-covers, re-paddedthe build thread is here:
http://forums.sohc4.net/index.php/topic,134863.0.htmlthanks also to all those on here who helped along the way, most of all:
Stev-o, SOHC4 Cafe Racer Fan, strynboen, calj737, bwaller, MRieck, Scott S, HondaMan, godffery