I was finally able to go for a test ride and have to say my suspension is significantly better after installing these. However, keep in mind I was going from progressive rated springs running on dampers that had been modified to allow more oil to flow through the damping holes (unknown to me at the time) and so my suspension before was really out of wack. I was using too much preload and fork oil to compensate for the softness. Anyway, here's the setup that worked for me with the emulators:
1977 CB550F
Rider weight: 200lbs
Race Tech 90kg rated springs
Gold valve emulators with 40lbs/inch springs installed with 2 turns of preload
15wt fork oil measured 180mm from top of fork when collapsed and spring out of fork
(6) 5/8" holes drilled in damper lowers
Both rebound holes at top of damper welded shut
12mm total preload (PVC with washers on either side sitting above springs)
If anything, it might be a little stiff but it still feels wayyy better than it did. I haven't been able to really rip yet but going around the neighborhood and testing it out on some potholes and speed bumps it feels so much better. If I do anything, I may go down to the lighter weight emulator spring and preload it to 3 turns and see what that feels like. Overall, though, I'm very satisfied. It's not super cheap (though I did save a few bucks by shopping around for the emulators and springs) but it's not a difficult job to do (I outsourced the welding) and adjusting the setup to dial it in further really doesn't seem that bad either. The biggest pain would be adjusting the fork oil level. Just thought I would share my experience and say thanks for all the info and help that was already available here.