Author Topic: tightening torque for front fork  (Read 2406 times)

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Offline _mark

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tightening torque for front fork
« on: January 03, 2019, 09:30:38 PM »
Hi guys.
I'm rebuilding the front of my K1 but I don't find in the manual the tightening torque of the front fork bolts, the two highlighted bolts. I know that if i tight too much they can brake.
Anyone that can help me ? thanks and Regards.


Offline 540nova

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Re: tightening torque for front fork
« Reply #1 on: January 04, 2019, 02:02:37 AM »
It's when the D washer in the middle  is omitted that it's susceptible to cracking. Yours is in place, just use common sense when tightening.

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Offline dave500

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Re: tightening torque for front fork
« Reply #2 on: January 04, 2019, 02:08:55 AM »
I can help with grammar and spelling,but I cant find in the manual,if I tighten too much they can break.
« Last Edit: January 04, 2019, 02:11:39 AM by dave500 »

Offline 540nova

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Re: tightening torque for front fork
« Reply #3 on: January 04, 2019, 02:38:34 AM »
I can help with grammar and spelling,but I cant find in the manual,if I tighten too much they can break.
They don't break,  they brake. That's what he said.

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Offline trigger

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Re: tightening torque for front fork
« Reply #4 on: January 04, 2019, 03:29:52 AM »
The bottom M10 bolts are 22 ft-lb and the top are just pinch bolts so, pinch. Honda recommend the top ones at 6.5 to 9.4 ft-lb but, i would take the lower value if torquing them   ;)

Offline _mark

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Re: tightening torque for front fork
« Reply #5 on: January 04, 2019, 03:34:00 AM »
It's when the D washer in the middle  is omitted that it's susceptible to cracking. Yours is in place, just use common sense when tightening.

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Thanks a lot. What about of the main bolts (they are highlighted with small green circle); these ones seem to be more tightenable isn't it? Thanks And Regards.

Offline _mark

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Re: tightening torque for front fork
« Reply #6 on: January 04, 2019, 03:36:13 AM »
The bottom M10 bolts are 22 ft-lb and the top are just pinch bolts so, pinch. Honda recommend the top ones at 6.5 to 9.4 ft-lb but, i would take the lower value if torquing them   ;)
Thanks a lot. Just for curiosity, where you took these infos? Regards.

Offline dave500

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Re: tightening torque for front fork
« Reply #7 on: January 04, 2019, 03:49:32 AM »
too much is read into this torqueing of bolts!just tighten em up,some cant sleep at night otherwise?just never torque any 6mm threads,youll strip em out every time,just feel em down they aint wheel nuts.

Offline trigger

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Re: tightening torque for front fork
« Reply #8 on: January 04, 2019, 05:47:37 AM »
That is for the bolts in the green circle  ??? M10 is the bottom one  ;)
Or as Dave says, "Turn until they snap, then half a turn back"  ;D ;D ;D

Offline _mark

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Re: tightening torque for front fork
« Reply #9 on: January 04, 2019, 07:21:34 AM »
too much is read into this torqueing of bolts!just tighten em up,some cant sleep at night otherwise?just never torque any 6mm threads,youll strip em out every time,just feel em down they aint wheel nuts.
i mean to brake alluminium brakets. Some people did it... if there is not any tightening torque, well give me a procedure to do it correctly. I don t want to replace alluminum support and that forks slip while i m running neither

Offline 540nova

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Re: tightening torque for front fork
« Reply #10 on: January 04, 2019, 08:46:19 AM »
too much is read into this torqueing of bolts!just tighten em up,some cant sleep at night otherwise?just never torque any 6mm threads,youll strip em out every time,just feel em down they aint wheel nuts.
i mean to brake alluminium brakets. Some people did it... if there is not any tightening torque, well give me a procedure to do it correctly. I don t want to replace alluminum support and that forks slip while i m running neither
Honestly,  it's all a matter of feel and experience. I repair airplanes for a living.  Practically every fastener on a commercial aircraft has a torque spec, but rarely is a torque wrench used. After you strip a few bolts, more likely their mating surfaces,  you learn when enough is enough.

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Offline 540nova

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Re: tightening torque for front fork
« Reply #11 on: January 04, 2019, 08:47:35 AM »
That is for the bolts in the green circle  ??? M10 is the bottom one  ;)
Or as Dave says, "Turn until they snap, then half a turn back"  ;D ;D ;D
That's the old joke,  but it's pretty true.

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Offline trigger

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Re: tightening torque for front fork
« Reply #12 on: January 04, 2019, 09:41:55 AM »
That is for the bolts in the green circle  ??? M10 is the bottom one  ;)
Or as Dave says, "Turn until they snap, then half a turn back"  ;D ;D ;D
That's the old joke,  but it's pretty true.

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The old jokes are the best for us old git's  ;D ;D ;D

Offline Deltarider

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Re: tightening torque for front fork
« Reply #13 on: January 04, 2019, 10:35:41 AM »
My uncle, a mechanic, used to say: "stop right before it snaps." ;D
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Offline bryanj

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Re: tightening torque for front fork
« Reply #14 on: January 04, 2019, 10:39:55 AM »
Put a 3/8 nut in the crook of your elbow and when it flies out it is tight enough!
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Offline Tracksnblades1

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Re: tightening torque for front fork
« Reply #15 on: January 04, 2019, 10:48:09 AM »
My uncle, a mechanic, used to say: "stop right before it snaps." ;D

My uncle, too, used to say: " stop a 1/4 turn before it twists off" 😀
A little different verb usage across the pond.

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Offline dave500

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Re: tightening torque for front fork
« Reply #16 on: January 05, 2019, 02:22:16 AM »
for the 100 millionth time,dont torque any 6mm threads,just feel them down,i cant believe the amount of belief in the wrong fact that any and all bolts /nuts must be torqued?

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Re: tightening torque for front fork
« Reply #17 on: January 05, 2019, 02:36:05 AM »
It's when the D washer in the middle  is omitted that it's susceptible to cracking. Yours is in place, just use common sense when tightening.

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I don't have those washers on my K6 and they're not on the parts fiche. I know enough not to over torque that bolt, but this makes me think it might be a good idea to put them in any way.

Offline PeWe

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Re: tightening torque for front fork
« Reply #18 on: January 05, 2019, 05:11:38 AM »
CB750 K3-K6 bridge does not need those washers.
Earlier must have them to avoid crack when tighten a little bit too much due to its weaker design.
Yamiya sell new that look the same but is claimed to be stronger.
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Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline Deltarider

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Re: tightening torque for front fork
« Reply #19 on: January 05, 2019, 06:29:58 AM »
Now we're on it, what's the best way (working order) to mount and fasten the legs to avoid even the slightest stiction?
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Offline bryanj

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Re: tightening torque for front fork
« Reply #20 on: January 05, 2019, 07:47:18 AM »
For me, bolt up mudguard first tight then hand nip top bolts to get length correct, fully tighten bottom tree bolts, fit wheel and work suspension the finally tighten top pinch bolts.

Most people make the mistake of forgetting to loosen the top pinch bolts when adjusting the head races
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Offline PeWe

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Re: tightening torque for front fork
« Reply #21 on: January 05, 2019, 07:59:53 AM »
.......
Most people make the mistake of forgetting to loosen the top pinch bolts when adjusting the head races
+1
Good point to remember.
I have recently mounted the fork with new roller bearings that need to be tightened again. Races might move a little.
If I see tubes ends coming up over the top bridge, I'll loosen the bottom tree bolts. I like to have the tubes aligned at top.
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline Deltarider

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Re: tightening torque for front fork
« Reply #22 on: July 18, 2022, 08:55:43 AM »
I suspect a minor stiction on mine. When I loosen the axleholder nuts, mudguard fasteners, bottom tree nuts and top tree nuts somewhat and then pump up and down a few times, what then would be the appropiate order to fasten things in order to avoid stiction?
The Haynes Manual suggests from the bottom up, so:
1. axle holder nuts
2. mudguard fasteners
3. bottom tree nuts
4. top tree nuts.
Is this right or should I start with the mudguard fasteners?
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Offline MauiK3

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Re: tightening torque for front fork
« Reply #23 on: July 18, 2022, 02:23:27 PM »
Oh boy, a fastener discussion, to use a torque wrench or not.
Many mechanics feel they have a calibrated arm for torquing fasteners.
They don’t
6mm bolts? They respond to a properly set wrench like any other fastener and if it’s properly set they won’t strip out.
I think 6mm into aluminum is about 70 inch pounds more or less. Some charts and manuals ask for more but I am careful with them.
I have the D washers on my K3 750, built 11/72. I use them and I torque them per the manual
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Offline craz1

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Re: tightening torque for front fork
« Reply #24 on: July 18, 2022, 03:03:22 PM »
Im with MauiK3 when it comes to torque wrenches. I use a Torque wrench for the majority of bolts. My value for 6mm is normally 84 inch pounds however the Z1 cam cover bolts call for 104 inch pounds and I have never stripped a bolt. if you don't see a spec listed than take the lower recommended for that size and determine if its an oiled thread or dry. Most will be dry. If your stripping 6mm bolts then I would get your wrench calibrated or buy a new one.
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