Eureka,
It's running, and even idling though a tad high, and not perfect, can't believe it! I took the carbs off again (have lost count of times now). Reset the float heights to 26mm. Then I did a closer examination and comparison of the Keyster vs. carb parts removed last year, you know, the comparison I should have done back then
. Interesting results. The Keyster kits came with 120 mains and 40 low speeds. The mains removed last year were 110's. I believe 120/40 is correct for the K0 (can someone verify this for me). I checked the Solcal sight and it list these ase correct starting with the 70 K1 and since 110 is richer? I certianly don't think I want that so I left the Keyster jets in.
What I did find was a difference in the float valves. The Keyster valve itself is ever so slighty longer, but probably more important, the spring in the valve was much stiffer to the feal when I compressed it as compared to the valves removed last year.
Sooo, I removed the Keyster float valves and seats and replaced them with what I had removed, connected the fuel lines and turned on the petcock..no leaks at overflows, so far so good. She fired right up, gave her some throttle for a minute or two (still had to get it off choke pretty quickly though, but it is quite warm here right now). I had a fan turned on the engine and let it warm up, let go of the throttle (look, no hands!) and it idled about 1200 on the bike tack, but fairly smoothly. Once good and hot, I held the throttle at about 3000 for several minutes, then cut the ignition. Plugs still look kind of rich, but they are the same plugs I have been fooling with all along. I'll pick up some new tomorrow.
I'm still trying to sort out in my mind how all this fits together and makes the difference between yesterday and today, but I don't plan to lose sleep over it either.
Just for verification, is the 120/40 jet consistent with the K0 and is my assumption that the higher the main # the leaner it is? Thanks for all the support on this, going for a cold beer right now.