Author Topic: '78CB550 burning oil after warm up  (Read 847 times)

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Offline howdisrespectful

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'78CB550 burning oil after warm up
« on: May 07, 2019, 08:45:14 PM »
My bike has been slightly smoking out of the 1st exhaust (4into4 style)since I got it. It is not very much smoke in fact it was hardly noticeable. I went on a decently long ride this weekend and about halfway I was at a stoplight when I noticed a ton of smoke coming out of my #1 exhaust. Much more than ever before. naturally I kinda freaked out so I let it cool down. On the way home the same thing happened. While my engine is cold there is very very little to no smoke coming out but as my engine gets warmer the smoke increases.

The smoke appears light grey to me but it smells like burnt oil. I am in the process of diagnosing but I am nervous as to what the potential cause is. I have yet to do a compression test but I was wondering if anybody had any experience with an issue like this?

I am thinking it is either bad piston rings and when my engine heats up it expands and the rings no longer seal which leads to oil burning (if that is even possible)

OR

I have some issues with valves/valve guides that I know very little about. I have heard some horror stories about valves and how expensive they can be to repair so I am hoping that is not the issue.

Is there any steps I could take to help remedy the issue? Is it a bad idea to even ride it in the current condition?

Offline DaveBarbier

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Re: '78CB550 burning oil after warm up
« Reply #1 on: May 08, 2019, 02:21:32 AM »
Nothing on these motors is that hard to do. But where things get expensive is when you’re not willing to do the work yourself. Possibly a leak down test is in order.

Offline DaveBarbier

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Re: '78CB550 burning oil after warm up
« Reply #2 on: May 08, 2019, 02:22:28 AM »
Depending on how much oil you’re loosing I’d still ride it. As long as things are still getting oiled you should be fine. Sucks for the guy behind you though :)

Offline bryanj

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Re: '78CB550 burning oil after warm up
« Reply #3 on: May 08, 2019, 06:41:02 AM »
You are looking at either new stem seals, maybe with guide(s) and possibly rebore. All possible with engine in frame on a 550.
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

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Offline TwoTired

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Re: '78CB550 burning oil after warm up
« Reply #4 on: May 08, 2019, 10:50:06 AM »
I have the same bike and the same problem.  On mine it is the valve guides and seals.  Mostly the exhaust guides, which drip oil onto the valves when it is hot.  When I went to replace the seals, the valves would wobble in the guides.  On the to do list is to remove the head to see if there is valve face/valve seat damage.  I have new guides and seals for it.  I'm worried that the seats need recut and the valve need replacement.

On the plus side, the oil burn has preserved the stock exhaust system.   ::)

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

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Offline bryanj

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Re: '78CB550 burning oil after warm up
« Reply #5 on: May 08, 2019, 04:10:29 PM »
If new guides are fitted they need reaming with the proper size reamer NOT  an adjustable one and the valve seats will need recutting to suit.
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline howdisrespectful

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Re: '78CB550 burning oil after warm up
« Reply #6 on: May 08, 2019, 07:07:27 PM »
My plan is to do a wet/dry compression and a leakdown test tomorrow morning then I will have a better idea of where the problem is exactly.

@DaveBarbier I haven't noticed a massive amount of oil being lost but between this and the slight leak from my oil pump I figure I should get on top of it ASAP before I find myslef leaving a trail everywhere I go  ;D

@bryanj What would constitute a rebore? Damage to the inside of the cylinder? Cause by the piston/rings? I am hoping it doesn't come to that because that is where I may hand it to a professional. To be honest when @twotired posted about his valve guides/seals being the culprit my heart raced because I have no knowledge of how a top end is built. After reading his reply I found a 2 1/2 hr video from another member which follows an entire top end rebuild. I watched the 40min preview vid and I can say that my confidence level has risen exponentially.

@twotired if I open up my top and find a similar wobble in my valves would you advise I put it out of service until I fix it? also I have heard that some riders will continue to ride on bad valve guides but I am unsure as to what the long term effects on the engine are. Willl it eventually lead to a catastrophic failure?
Some of my friends at the shop say if the guides are busted it might be wiser to just sell the bike and pick up another but I am a very hands-on-fix-it-no-matter-what-it-takes-even-though-this-is-my-first-time-opening-up-a-motorcycle. What do you think?
I would love to do all the work myself and I will do proper research before I attempt it but I have grown quite the sentimental bond with this machine. I am willing to pay a professional for some of the more difficult aspects but I swear after watching that video I feel like I can do the entire top end in a day or two...

Offline calj737

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Re: '78CB550 burning oil after warm up
« Reply #7 on: May 08, 2019, 07:21:09 PM »
Carefully remove the spark plugs from each cylinder and post pictures of them. Perform a leak down test, though leakage at stem seals won’t likely surface. If there’s significant build up on the valve face, it will likely leak during the test. A decent indication of some top end work needed.

You can do it assembled, but I would (based upon findings above) pull the head to examine it adequately for work needed. Seals can be replaced in the frame, guides can not. To replace guides and have seats recut is not expensive, maybe $200 providing your valves are still usable.

A new gasket, some elbow grease, and a few hours patiently studying, and you can do this work. A torque wrench is mandatory, some anti-seize and proper metric wrenches. A set of JIS drivers too will make your world easier.
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Offline TwoTired

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Re: '78CB550 burning oil after warm up
« Reply #8 on: May 08, 2019, 08:02:15 PM »
If new guides are fitted they need reaming with the proper size reamer NOT  an adjustable one and the valve seats will need recutting to suit.

Do you know what the specs are for the reamer?  Aren't the seats cut in 5 angles?  And is the seat cutter a standard tool or specialized from Honda?

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

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Offline howdisrespectful

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Re: '78CB550 burning oil after warm up
« Reply #9 on: May 08, 2019, 08:50:03 PM »
I will update tomorrow with some pics of the sparkies.

If I do a leakdown test with carbs and exhaust still attached, is there a way I can tell which guide the air is seeping out of?

Offline TwoTired

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Re: '78CB550 burning oil after warm up
« Reply #10 on: May 08, 2019, 08:51:15 PM »
@twotired if I open up my top and find a similar wobble in my valves would you advise I put it out of service until I fix it? also I have heard that some riders will continue to ride on bad valve guides but I am unsure as to what the long term effects on the engine are. Willl it eventually lead to a catastrophic failure?
I more or less put mine out of service when I diagnosed the valve guides.  Of course, I have several others to ride, too.
My understanding is that the valves move about in their seats rather than simply closing in the same place they did last closure.  Stands to reason that the valve seal will be compromised progressively with further use, losing compression and eventually burning valve and or seat.  They will continue to run (and smoke) for a long while.  But, I don't know how to quantify a "long while".  I just know the run life will be shorter than an engine with good guides and seals.  And peak power has to be diminished, as well.  If the valves and seat are still good now, then stop using it, to save them.  If they are already worn, wearing it more, will still need the same treatment, to correct and just a little too much wear.  I can't see anything breaking catastrophically, just because of worn guides.  But, the mosquito population may be impacted.  ;D

Some of my friends at the shop say if the guides are busted it might be wiser to just sell the bike and pick up another but I am a very hands-on-fix-it-no-matter-what-it-takes-even-though-this-is-my-first-time-opening-up-a-motorcycle. What do you think?

I tend to take responsibility for any issues that come up with the bike, and feel I should fix it.  There are certainly others that would rather pass problems along to an unsuspecting or uneducated buyer.  I'd rather save the bike for more service.  If the new owner junks it because of repair costs, I'd feel bad about it, as other wise it's a very nice bike with more life left in it.  They don't make them anymore.

I would love to do all the work myself and I will do proper research before I attempt it but I have grown quite the sentimental bond with this machine. I am willing to pay a professional for some of the more difficult aspects but I swear after watching that video I feel like I can do the entire top end in a day or two...

It does take specialized tools to do the guides properly and restore the valve seats.  I do wonder about the valve damage.  I'm not sure if the valve faces are hardened, how deep they are hardened and if they can also be resurfaced with original reliability.  If not, then probably all the exhaust valve need replacing, too.  Not sure you can know that until it's dismantled.

Of note:  The 78 was made to be a lean burn engine in stock form.  And, it was known that a hotter engine burns fuel more efficiently than a colder one.  In cars of the era, they raised the thermostat opening temp.  In this bike they just allowed the engine to run hotter to improve emissions.  There is also some question about the guide materials. The 77- 78 750 F models were notorious for early valve guide wear out.  And, a new guide material was used to help with that early wear out.  They also had valve geometry issued due to the larger valves of the F model.  Anyway, I speculate that they used a too soft material for the guides in that F model, and just maybe the 77-78 550, too, used the same supplier and material.  Along with the increased heat breaking down the oil sooner than early models, the result could easily be early guide wear out for the 550.   Of course I only have a test case of just one 78 CB 550K, which is a pretty small sample size.  But neither of my 77 F models, or other 550s have issues with valve guides.  So, I suppose I'm a bit jaundiced about the 78 550 guides.  I should also note that I got the bike with about 20K miles and have no data about oil change frequency or type of oil used.

I seriously doubt that with 24K miles on my 550, that the pistons, cylinders or rings are not yet an issue on mine.

I have a guy in California that can do the 550 head work restoration for a reasonable price.  Of course, now I'll have o pay shipping to/from AZ.  But, I know he'll do a good job, as he worked for Honda at one time before opening his own shop and has all the tools required.  I'm thinking about paying him, so I can do some of the other hundred projects I have to do.

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline TwoTired

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Re: '78CB550 burning oil after warm up
« Reply #11 on: May 08, 2019, 08:55:22 PM »
I will update tomorrow with some pics of the sparkies.

If I do a leakdown test with carbs and exhaust still attached, is there a way I can tell which guide the air is seeping out of?
The guides would leak oil onto the backs of the valves.

If the valve seats are knackered, you should hear air escaping into the exhaust system, or into the intake system.  If the rings are leaking, you'll hear the air loss in the top breather outlet of the motor.

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline bryanj

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Re: '78CB550 burning oil after warm up
« Reply #12 on: May 09, 2019, 08:47:51 AM »
Cant remember the reamer size off hand but there is a part number for it in the genuine manual. The proper Honda valve seat tool uses grindstones not cutters and again the angles are in the manual.
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline TwoTired

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Re: '78CB550 burning oil after warm up
« Reply #13 on: May 09, 2019, 09:33:15 AM »
Cant remember the reamer size off hand but there is a part number for it in the genuine manual. The proper Honda valve seat tool uses grindstones not cutters and again the angles are in the manual.

I'm afraid to ask if the Honda tools are even available.

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

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Offline bryanj

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Re: '78CB550 burning oil after warm up
« Reply #14 on: May 09, 2019, 10:00:42 AM »
They were but havent looked for a while
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline howdisrespectful

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Re: '78CB550 burning oil after warm up
« Reply #15 on: May 09, 2019, 11:45:06 AM »
This is the spark plug from the smoky exhaust.
The compression test came out low, but even across the board. The smoky cylinder came out to ~90 and the others came out to ~110 so that’s good/bad.

I’m thinking more and more it’s the valve seals and I foresee replacement in the near future. I’m honestly on board with an entire top end tune up I just need to get a few specific tools before then..

Offline DaveBarbier

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Re: '78CB550 burning oil after warm up
« Reply #16 on: May 09, 2019, 12:45:25 PM »
Valve seals can be done with the head on but you need to rig up a way to get a valve spring compressor to work in there. Just shove some cotton rope in the spark plug hole and raise that piston up so the rope holds the valve up.

Another option is getting another head off eBay and bringing it to a machine shop to check out. If it’s in good shape might be cheaper than fixing yours. I believe all 550 heads are the same...

If your friends said that this problem would cause them to get a whole other bike they are either insane or are they type of people who can’t do an oil change on their own.

Offline TwoTired

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Re: '78CB550 burning oil after warm up
« Reply #17 on: May 09, 2019, 03:23:41 PM »
This is the spark plug from the smoky exhaust.
The compression test came out low, but even across the board. The smoky cylinder came out to ~90 and the others came out to ~110 so that’s good/bad.
Did you use a small engine compression tester, or an actual leak down tester?

Most automotive comp testers add volume to the chamber which causes low reading.  There's a write up on this in the FAQ.

Anyway put a few drops of oil in the cylinder to do a dry /wet comparison.  Don't add too much volume of oil.  Bad rings will have the numbers improve for the wet test.

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

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Offline bryanj

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Re: '78CB550 burning oil after warm up
« Reply #18 on: May 09, 2019, 04:20:38 PM »
TT i note your "bad" 550 is a 78, as that is about the same time as the 750F2 had bad guides could there me a whole batch of duff material guides?
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline TwoTired

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Re: '78CB550 burning oil after warm up
« Reply #19 on: May 09, 2019, 07:17:10 PM »
TT i note your "bad" 550 is a 78, as that is about the same time as the 750F2 had bad guides could there me a whole batch of duff material guides?

That was my speculation in reply #10. idk

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

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Offline Little_Phil

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Re: '78CB550 burning oil after warm up
« Reply #20 on: May 10, 2019, 07:36:28 AM »
My 78 550K had some very worn out exhaust guides after only showing 21k miles.