Author Topic: Drilled clutch adjustment covers?  (Read 1675 times)

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Offline BakonBittz

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Drilled clutch adjustment covers?
« on: June 03, 2019, 04:46:59 PM »
While it might not be everyones cup of tea, I feel like my bike needs to lose 3 oz of weight on the left side  ::) ::)

I have found a couple examples online, but I remember seeing a cover with 7 or 8  ~1/2" holes drilled and thought it looked good, does anyone have any better examples? Thank you in advance!






https://images.app.goo.gl/tWRGS5FfuCiAJKdCA

https://images.app.goo.gl/cc5i5v8w52KYAbDa7
« Last Edit: June 03, 2019, 04:52:39 PM by BakonBittz »

Offline jakec

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Re: Drilled clutch adjustment covers?
« Reply #1 on: June 05, 2019, 12:29:50 PM »
Looks like more surface area for dirt and grease to build up with daily riding... and more water and dirt inside the sprocket cover
1970 CB750 K0
1977 CB750 Chop
1997 XR650L

Offline Hotwheelbill

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Re: Drilled clutch adjustment covers?
« Reply #2 on: June 05, 2019, 07:04:59 PM »
Looks like more surface area for dirt and grease to build up with daily riding... and more water and dirt inside the sprocket cover

True, but not the point.

Im not OCD, but the first pic of just random holes just does nothing for me. The second is to much of a grid pattern. I can not show you a picture of what I think, but a uniform flow with two sizes of holes.
I love to make my bikes worthless due to high mileage!
2004 ST1300A .... the fast one. And dragging pegs on a CT.
1972…parts bike
1974…. Rusty frame but runs
1974 CB750..... Powder coated frame and parts, waiting for $$ hot rod motor.
1972 with 1975 old school drag motor

Offline robvangulik

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Re: Drilled clutch adjustment covers?
« Reply #3 on: June 06, 2019, 12:58:47 AM »
If you really think it looks good, who's keeping you from getting your drill out and having a go?
But I agree with Jakec, what is the use? If you want to save weight skip lunch... :)

Offline spotty

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Re: Drilled clutch adjustment covers?
« Reply #4 on: June 06, 2019, 07:10:16 PM »
use a black marker pen to experiment with a pattern, stand back and have a look at the pattern, no good  ?... wipe it off and have another try

when you go to drill the holes use a centre punch mark to guide the drill,  even with a pillar drill the case can still move when the drill bit hits it, especially with smaller drill bits they can ' bend' as the drill hits metal, the centre punch will give the tip of the drill something to hold onto for that vital first second or two
i know all that sounds obvious but ask me how i know.....
i blame Terry

Offline jakec

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Re: Drilled clutch adjustment covers?
« Reply #5 on: June 06, 2019, 08:54:28 PM »
Drill it while it’s installed on the bike to keep it steady
1970 CB750 K0
1977 CB750 Chop
1997 XR650L

Offline BakonBittz

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Re: Drilled clutch adjustment covers?
« Reply #6 on: June 06, 2019, 09:26:31 PM »
use a black marker pen to experiment with a pattern, stand back and have a look at the pattern, no good  ?... wipe it off and have another try


Great idea actually, don't know why I didn't think of it! Yes, I'd just want something simple, maybe 2 or 3 sets of 4 holes to match the "4" theme. I don't know, I have like 900 other things to finish first.

Drill it while it’s installed on the bike to keep it steady
;D ;D I'm gonna drill the links in the chain next! One hundred and twenty eight 1/8" holes haha ;)


only because I came across them, I like these examples much better, sorry best pics I could find.




Offline 754

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Re: Drilled clutch adjustment covers?
« Reply #7 on: June 06, 2019, 09:43:10 PM »
Keep the bracing behind in mind,  while drilling the holes.
 Especially when it's a clutch actuator.
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