Author Topic: CB400F blowing fuses after a few dozen miles  (Read 639 times)

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Offline Alaxy Galaxy

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CB400F blowing fuses after a few dozen miles
« on: August 01, 2019, 05:15:28 PM »
Would the headlight and a stuck brakelight switch overload the electricals on a CB400F?

I went for a ride with buddies on a warm day and after a couple hours, we stopped at a store and my bike died completely when we pulled in. No more lights, no nothing. The main fuse was the culprit. It had "undone" itself without blowing. Might have been a old fuse, I don't know, but the same thing happened on my way home. My wife brought me some spare fuses, but as soon as I got home I investigated and realized that my brake switch was stuck on, which might account for the problem. Nevertheless, I undid all the bullet connectors and put some conductive grease on all of them, as well as most of the moulded ones (didn't do the ignition lock). Beforehand, the right side of the main fuse would get quite hot. Enough to melt a dimple in the plastic cover. This morning, I rode for 30 minutes and the fuse stayed cool to the touch.

I also jury-rigged a switch and a relay for the headlight, but I decided to run with it on to see what was what.

So, could the stuck brake switch along with less than ideal connections (and that damned headlight) be enough to create enough heat in the fuse socket to melt the thing? Without blowing either of the 15A fuses that unsoldered themselves? :o :o :o

Offline Spanner 1

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Re: CB400F blowing fuses after a few dozen miles
« Reply #1 on: August 01, 2019, 10:37:17 PM »
The fuse holders only work when , the fuse clips are shiny bright brass colored, so shine 'em up real good and the clips grasp the fuse tightly. Carefully squeeze the clip halves together as to get a firm grip on the fuse. If you can pull the fuse out with your fingers then no good !
If your sure it's a carb problem; it's ignition,
If your sure it's an ignition problem; it's carbs....

Offline Bodi

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Re: CB400F blowing fuses after a few dozen miles
« Reply #2 on: August 02, 2019, 12:21:49 AM »
After 40 years the plating on the fuse holder clips has disappeared and they corrode, causing resistance, causing heat when there's current though them. Plus, after heating up enough to melt a fuse the clip's springiness is probably shot. And maybe the solder on the back has melted and crystallised or dripped away leaving a poor connection either way.
The best solution is a new fuseblock.
There are plug compatible ones available using plug-in minifuses. here's one, there are other suppliers:
http://sohc4shop.com/catalog/product_info.php?products_id=48

Offline Alaxy Galaxy

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Re: CB400F blowing fuses after a few dozen miles
« Reply #3 on: August 02, 2019, 06:17:19 AM »
Thanks! That hondaman block looks really slick...

I'm off to a vintage bike expo/swap meet this weekend, so I'll have to cross my fingers that my conductive paste will hold for now!  ;D

https://www.cvmg.ca/page-1858388