Stoked the Hondaman weighed in. Dude, I’m saving up to buy your book!
Senyah750,
I’m sitting here now doing the change Hondaman just described... removing the cooler, using the shorter bolt.
Here are the measurements I got for you:
Bolt lengths are from the end of the threads to the shoulder that will ride on the outside of the filter case:
Short Bolt: 79.4 mm
Long bolt: 107.8 mm
Pics:
The “boss” on my engine is not an ad on item, it’s part of the cases. On the top side of it it measures 12 mm tall. It’s 29 mm in diameter.
Pics
Just for fun (because I’m getting rid of it) I put the “cooler“ on so you can see how it’s base essentially comes out flush with the top of that “boss“. That is where the “collar” I don’t have should end up. In the last pic note there should be an o-ring installed - it’s the same as the one on the oil filter case itself.
Pic:
a few shots showing how much of the “short” bolt threads extend beyond the base of the oil filter case itself. Used a small straight edge in one to give better perspective.
Finally, showing the spring, washer, filter, and how much the filter stand proud of the mating surface of the oil filter case.
For the observant, note I recognize that is not the original washer. PO, or prior PO, clearly discarded it stuck to an old filter, as I understand it’s quite common. Found this one in my miscellaneous washer collection. Can’t imagine tolerances on it are terribly important.