I've been working on restoring a 1972 CB500 that I rebuilt the carbs on. Bike wouldn't start (had aftermarket rebuild kit). Posted a question about kit and HondaMan responded. This is probably relevant to your issues. On a second note (this is just my thought about cylinder that is cold), I had 3 of my 4 overflow tubes that were cracked, one was a more noticeable crack that went down the whole tube. I wasn't clear if you fixed your gas leak to overflow tubes. If one of these is cracked, and the float bowel level is always to low, I wonder if cylinder not getting enough gas for combustion? Also on the float seats, they can get pitted (separate issue from dirt), one of mine was pitted fairly bad, I'm sure it wasn't sealing well. I still haven't worked out the not starting issue, but seems the new aftermarket carb kit is the issue. Here's a link to my original post:
[url][http://forums.sohc4.net/index.php/topic,182292.0.html/url]