Author Topic: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.  (Read 49694 times)

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Offline RAFster122s

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #50 on: April 28, 2020, 05:23:16 AM »
Nice score Terry. Would be cool to have a nice shop with room for a nice CNC mill and lathe and couple bike lifts and room for a comfortable chair and a nice vintage stereo.
David- back in the desert SW!

Offline PeWe

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #51 on: April 28, 2020, 07:00:21 AM »
He has a little helper too, Leo! :D
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #52 on: April 28, 2020, 06:53:01 PM »
Thanks guys, those old aftermarket items are a nice find. I don't know about CNC stuff David, I don't know if I'm computer literate enough to use one, but I do love toys, er, tools, I mean?

Per, Leo is not so small any more, he thinks he's a Mountain Lion, and kind of looks like one, in miniature? ;D

Leo the mountain lion by Terry Prendergast, on Flickr
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline jaytee-nz

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #53 on: April 28, 2020, 08:39:01 PM »
Hi Terry - there are some Henry Abe CB750F wheels for sale here just in case you might be interested. They aint cheap but given your recent wheel history I thought I'd pass it on to you. https://www.trademe.co.nz/motors/motorbikes/parts-for-sale/performance/listing-2605389081.htm?rsqid=7d7ad61c988147309a65ca148ba56cb3-002
Cheers - JT

Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #54 on: April 28, 2020, 09:08:13 PM »
Hey thanks mate, they do look good, but I've promised myself not to spend any money this month, after paying my credit card bill......... I do need to buy some more stuff for the big Zed, but there's literally a truck load of stuff on it's way due to the slow mail now (Thanks China......) so I'm waiting until that lot turns up before I buy anything else. ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #55 on: April 30, 2020, 01:19:56 AM »
Well I've decided to wait until my new bi-metal bandsaw blades arrive before I do any more on the brake caliper mounting plates, that stuff is hard to cut. Hopefully they'll arrive tomorrow (Friday in Oz) or else I'll go to the other end of the bike and make some swingarm bushes, as my chunk of 38mm phosphor bronze arrived today, along with an original Z1 top and bottom triple.

Z1 parts are stupidly expensive, think Sandcast prices, but I originally intended to install Z1 gauges and idiot lights like I did on Max, and they don't fit on Z1000 top triples. (Z1000 bottom triples will work with a Z1 top triple, but there's no hole for a steering damper on Z1000 lowers) I'm thinking that I might install a mini fairing on it now, with lower bars, and maybe some sort of small electronic gauges? I think I'll need an electronic tach and speedo, so I'll have a think about which direction I'll go. It'll still be black (so I can swap historic plates between bikes) but there's no real need to make the 1428 a carbon copy of Max, diversity is all the rage nowadays, don'tcha know? ;D

1428 Z1 Triples by Terry Prendergast, on Flickr       
« Last Edit: April 30, 2020, 01:56:38 AM by Terry in Australia »
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline CBJoe

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Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #56 on: April 30, 2020, 06:18:26 PM »


Per, Leo is not so small any more, he thinks he's a Mountain Lion, and kind of looks like one, in miniature? ;D

Leo the mountain lion by Terry Prendergast, on Flickr

Its ok terry....I understand what its like to have feline distraction

« Last Edit: April 30, 2020, 06:20:26 PM by CBJoe »
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CB750K2 Hot Rod Revival http://forums.sohc4.net/index.php/topic,171693.0.html
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Offline strynboen

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #57 on: May 01, 2020, 08:56:23 AM »
,
i kan not speak english/but trying!!
http://forums.sohc4.net/index.php?topic=60973.0
http://forums.sohc4.net/index.php?topic=144758.0
i hate all this v-w.... vords

Offline Just John

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #58 on: May 02, 2020, 12:03:53 AM »
Watching!
Member
AMA
AMCA
VJMCA

Offline dave500

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #59 on: May 02, 2020, 04:12:14 AM »
watching

Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #60 on: May 02, 2020, 04:14:06 AM »
There's some good looking moggies! Well I had an awful day today, last time I went over to the self storage place where I keep 4 of my bikes, the battery on my VFR750 was so discharged that it wouldn't accept a charge from the alternator, meaning that the engine was fighting the headlights for enough electricity to keep the ignition sparking. I ordered a new battery, but in the meantime (because shipping is so slow at the moment) I managed (with Dave and Ken's advice) to breathe new life back into a battery that was still sitting in my garage 3 years after I pulled it out of my RC51 SP1. I wasn't totally happy this morning when it was only showing 12.5 volts, but I figured that I could at least use it and jump start it with my Triumph Rocket III's new battery.

The weather this week has been sh1t. Cold, wet, and windy. Good weather for staying indoors, but like so many other folks here, my days have consisted of going to bed late, sleeping in, then staring at a computer screen for 8 hours, (working from home) snoozing, eating, and drinking too much, if that's possible.I needed to get out of the house, just for a sanity check. I took my batteries and 10 litres of fresh fuel over to the storage place, and got stuck in. I put 5 litres of fuel in each bike, installed the Triumph's new battery, and swapped the batteries over in the VFR. I had enough juice in the battery to power the lights, but not the electric start, so I tried push starting it (in the rain) but that didn't work, so I went back to the Triumph, took the battery back out, and jump started the VFR, it fired right up. I re-installed the battery back in the Triumph.

The rain had pretty much stopped, so I decided not to put on my rain suit, instead, I put on a pair of old Army wet weather pants, and my old Marlin Brando jacket. It was 11 deg C (52 degrees) but the wind chill factor was much lower. I immediately wished I'd grabbed my "Turtle neck" neck warmer thingie from out of the car, every other part of me was quite warm, except my neck, which was freezing. About 5 minutes up the road, the rain crashed down. I didn't care, the little VFR's gear driven cams were whining, and the remus stainless pipe was sounding like a MotoGP bike at full song. As much as I was loving it, the water was creeping into my clothes underneath my jacket, into my boots, and as I'd forgotten to close the vents on top of my new helmet, water was dripping into my eyes, and down my glasses. I decided to pull up in Wandong, 20 miles up the road, for a break so I could close the vents on my helmet. Luckily there was an old deserted gas station with it's verandah intact.

Saturday fun and games 2 May 2020 by Terry Prendergast, on Flickr

I had to take a pic of myself in my soaking wet leather jacket, it hasn't been this wet in many years.

Saturday fun and games 2 May 2020 1 by Terry Prendergast, on Flickr

Anyhoo, for fear of the bike cutting out and not being able to start it again, I turned around and rode back. The ride back was uneventful, apart from the electronic tach and speedo giving up the ghost. The engine was still running strong, and the lights were working. I got to the intersection of High Street and O'Hern's Roads, waiting to turn right into O'Hern's road, when the engine conked out. Fcuk. I hit the button, nothing. OK, time to start pushing, as it was only 2 miles back to the storage place...... in the rain.     

After the first mile, I had a green light so pushed it across an intersection,lost balance and dropped it on it's right hand side. The inertia picked up my skinny old body and threw me over the right side of the bike into oncoming traffic that thankfully stopped, and a couple of guys got out and helped me pick it up, which was nice, but then I had to keep pushing it uphill in the rain. My clothes were soaked, I've barked my left shin, and I was so stuffed, I was shaking. The bike was hardly marked thank God, this bike has been well looked after by it's too previous owners, so I didn't want to be that guy that wrecked such a nice survivor. Bent rear brake pedal, scrape on the fairing, and a scrape on the bar end. I was lucky.

VFR750 Scratched but not hurt. by Terry Prendergast, on Flickr

The final insult was pushing it up the ramp into the shipping container. Usually I have the engine running and just plonk it in gear and walk it up into the container, but not today, I had to push the 540 pound beast up a wet aluminium ramp. I really struggled with it, but I finally got it into the container, safe and sound, thank you Lord.

Anyhoo, I'd seen a Z1 ducktail (incorrectly advertised as a KZ1000 ducktail) for sale cheap on Facebook last night, so I'd sent the seller a message not expecting much, but when I looked at my phone at the storage place, there was a message from him saying he still had it, he was home, and he sent me his address, woohoo! We did the "Social Distancing Tango", money was exchanged, and I had a ducktail. Really good plastic repro ducktails are quite expensive, and with shipping it's both really expensive, and really slow. I don't necessarily need one right away, but it is a nice part to have, and one less thing to have to order.

Saturday fun and games 2 May 2020 2 by Terry Prendergast, on Flickr

When I got home I was surprised to see that my new metal cutting bandsaw blades had arrived, it's unusual to get parcels delivered here on a Saturday, but anyway, I was happy, I wandered out to the garage and installed one on my poor old overly abused bandsaw that was never designed for cutting metal, and I was impressed that it happily sliced through the 6061 T6 plate I'm using to make the brake caliper brackets. Emily, our big Fluffy Maine Coon cross has decided that I need to go to bed. More tomorrow. ;D

Emily 2 May 2020 by Terry Prendergast, on Flickr
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline spotty

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #61 on: May 02, 2020, 05:15:39 AM »
Well that was mostly a cnut of a day then, though I wish I had been there to
A) piss myself laughing at the gymnastics
and
B) give you a hand pushing it to make up for pissing myself laughing

Some minor wins at the end to make up though
i blame Terry

Offline PeWe

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Rain on asphalt not nice, old  spilled oil, diesel etc  becomes really slippery. Not much needed to drop the bike, usually front tire just disappearing

Terry, you can be lucky  for that small damage. Its way too easy to get much worse.
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline dave500

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #63 on: May 03, 2020, 03:52:01 AM »
thats was #$%* Terry but you soldiered on,toughed it out,#$%*en #$%* of a time,you tough old #$%*!

Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #64 on: May 03, 2020, 04:16:46 AM »
Thanks guys, it was a harrowing experience for sure, the worst thing is that the weather today was fine and dry all day, which would have been a much nicer day to have to push my bike home. Hmmnn, I think I'll just wait for the new battery to arrive..........

Anyhoo, today I flipped a coin to see whether I'd continue on with the brake caliper brackets, or make up some swingarm bushes. I was keen to do the bushes, but I needed to keep going with the brackets, as I needed my vice back. I'd realised with some degree of horror, that I'd drilled the wrong holes out to 10mm last weekend, so I had to make some new ones. No problem, at least I had a couple of templates.

Anyway, 5 hours later, they're at the stage where I can bolt them on, and check all the clearances. I'm not 100% happy with their look, but hey, the brackets aren't the central point here, the big 6 piston calipers pulling the 42 year old bike up like a modern bike is what it's all about. Hmmnn, I suppose I can always make a third set......... ;D

1428 brake caliper bracket 3 May 2020 2 by Terry Prendergast, on Flickr 

1428 brake caliper bracket 3 May 2020 by Terry Prendergast, on Flickr
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline dave500

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #65 on: May 03, 2020, 04:29:22 AM »
#$%* i wish you lived next door,i got few odd jobs youd easily tackle!

Offline BPellerine

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #66 on: May 03, 2020, 02:53:22 PM »
terry a bit of shaping would make them look good,nice brakes!bill
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Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #67 on: May 03, 2020, 06:54:00 PM »
Thanks Dave, I lived in Brisbane for 2 years in the late 80's, and on days like today when it's cold and miserable outside, I wish I was back there. Oh well, maybe I'll retire up there in a few years, it really is motorcycle heaven, in your neck of the woods. ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #68 on: May 03, 2020, 11:36:15 PM »
terry a bit of shaping would make them look good,nice brakes!bill

Thanks Bill, I've seen the error of my ways, if I remove the excess metal at the top right of that bolt, and taper it down to the top caliper bolt, it'll be a nicer shape. I was feeling sorry for myself until I looked at the back and thought, geez that does look cool....... ;D

1428 brake caliper bracket 4 May 2020 by Terry Prendergast, on Flickr
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline Tintop

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #69 on: May 04, 2020, 05:52:49 AM »
subscribed, not sure how I missed you starting this Terry.
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Offline lash

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #70 on: May 04, 2020, 06:23:58 AM »
Worse than women holding you up from doing important things, like working on bikes!
Analog mind in a digital world..

Offline RAFster122s

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #71 on: May 04, 2020, 06:27:55 AM »
Worse than women holding you up from doing important things, like working on bikes!


Sometimes it is worth it to be held up by a pussycat, helps lower your blood pressure and is quite soothing.  Sometimes you even get lucky by a few things a woman might want to hold you up for you might enjoy too...
« Last Edit: May 04, 2020, 09:25:20 AM by RAF122S »
David- back in the desert SW!

Offline BPellerine

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #72 on: May 04, 2020, 07:15:18 AM »
terry a bit of shaping would make them look good,nice brakes!bill

Thanks Bill, I've seen the error of my ways, if I remove the excess metal at the top right of that bolt, and taper it down to the top caliper bolt, it'll be a nicer shape. I was feeling sorry for myself until I looked at the back and thought, geez that does look cool....... ;D
thats what I was thinking terry

1428 brake caliper bracket 4 May 2020 by Terry Prendergast, on Flickr
1978 CB 750K ard and webers
another anfob

Offline Terry in Australia

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #73 on: May 05, 2020, 04:16:22 AM »
OK, you guys were right, it needed some more work, so after staring at my computer screen for 8 hours on a beautiful sunny day, (working from home) I escaped out to the garage and disassembled the calipers again, and milled off some excess aluminium. I'm still not 100% happy with them, but I need to move on, lots more work to do, and as Sean says, "If it works good, it looks good", but I may re-visit it sometime down the track when I've got more time. Next job is swingarm bushes, Frankensteining CB750 components into a Kawasaki swingarm. Should be fun! ;D

1428 brake caliper bracket 5 May 2020 1 by Terry Prendergast, on Flickr
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline RAFster122s

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Re: Terry's NEW big Kawasaki build, the "Lockdown 1428" special.
« Reply #74 on: May 05, 2020, 09:10:34 AM »
Nice Uncle Terry! Wonder how a machined turned finish treatment would look on the bracket?
David- back in the desert SW!