Rode my 550 to work a couple times this week, which is ~20 miles each way. Did fine for the first trip, but on the second day the trip out went great, but on the way home about 10 minutes into the ride it suddenly developed a terrible low-RPM bog and poor idle. Above ~3,500 rpm the bike runs fine. In fact when it transitions from the low-speed bog to 3,500 rpms it's like someone flips a switch and the bike just takes off. At first I thought maybe I had the carbs jetted a little rich for the winter, but the idle screws have no effect on this. I also replaced the condensers because one looked like it may have been leaking, also no change. I have double checked the timing to make sure it is in-spec and that the advancer is working properly (with a dynamic timing light). All seems fine there. Not quite sure where to go next. It happened so suddenly I feel it must be electrical? Also it doesn't seem to be throttle position as much as purely RPM related. At low RPM's the bog persists up to 3,500 no matter how much throttle I give it, and above 3,500 the bike runs great whether I'm flogging it or puttering along It's still noticeable even when the bike is cold, although it does start and idle a bit better cold/choke than hot. I don't want to just start shotgunning parts at it, but I'm considering new coils/plug caps as they're original to the bike. Anyone ever been through something similar? A couple of weeks ago I gave the bike a full tune-up; carb synch, valve lash, points gap and timing, etc. Bike has been running great since then up til now.
Just to add, the bike is bone-stock except for an oil uni air-filter. Original exhaust, airbox, etc. Carbs are stock jetting, except the idle screws are 3-turns out (I guess the uni-filter is a bit less restrictive). It was running perfectly all the way through the rpm range until this issue suddenly popped up.