Author Topic: short 550 rebuild thread - facelift  (Read 7772 times)

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Offline Shtonecb500

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short 550 rebuild thread - facelift
« on: May 09, 2021, 08:13:38 PM »
This bike is my first bike (4 years ago) - my bottom #$%*, my boo. I learned on her, she almost killed me, and she taught me what freedom on two wheels really is. I get on other bikes but I still don't feel what i feel when I climb on her. Here is the first video I took of her, that was the first time I started it on my own lol, I was nervous I was gonna blow it up. I tore this bike apart before I learned how to ride or even took a lesson.


I did a 550 swap a little while later, 74'550, the frame is a 73'500. I've swapped three motors in and out of this bike, over the years I couldn't afford a rebuild nor had anywhere to do it, it just so happened I was able to buy 550 motors for 100 bucks on craigslist...so I was just swapping motors to keep me on the road.

I never sunk any kind of "nice part" money into this thing, just emergency repairs and paint and what not....Here are a few pictures of what it looked like the first 3 years and then some pictures of it now. Last year I spent some money and bought a truck lite head light, and some knock off LSL for ears from ebay, I also purchased a used exhaust set up, headers to muffler from ebay as well. The picture of it in the shop looking the roughest it has ever looked is less than two years ago when I repainted that motor, I sent the frame out for powder coat, installed the painted motor, installed a new wire harness, electronic point ignition, new plugs caps and rubbers.

The picture of it looking hella rough in the shop is right before I broke it down for new powdercoat, there is a picture with an 18" rear and a 16" hog wheel. I have a couple pics of the bike in font of lake Michigan when i rode to Chicago

LETS GET TO THE GOOD STUFF:

I reached out to forum member Blackfinn because he just upgraded his entire CB550 to all GSXR and cognito moto hardware. Idk if you guys followed any of his builds but he went all out of some beautiful classic vintage looking top of the line parts.

We struck a deal, and those parts took flight from San Diego to Detroit, MI.
Let's just say that Christmas came early, these parts are beautiful, I would never be able to afford this quality of parts if I purchased full retail, with that being said. Thank you blackfinn, for your generosity. The last pictures are ones I just took of the bike, sitting out under the parking shed, It was under a tarp all season but the lawn guys came buy and used their leaf blowers and covered in dirt.

The motor is leaking at the base gasket, runs and rides great but it oozes oil. Now that all of the wheels have arrived, its time to take this to the shop, pull the motor for a top end rebuild, swap in the front end and front and wheels.

Ive always wanted to make my 550 really nice, im finally on that path.

The wheels on my blue bike are going to a project 550 sitting in a corner in my garage, one the parts are on that bike, im sending it off to have the subframe finished....then I can complete that build.

Im excited.
« Last Edit: September 18, 2023, 09:56:01 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline wolf550

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Re: short 550 rebuild thread - facelift
« Reply #1 on: May 09, 2021, 10:23:24 PM »
that is a pretty cool angled fin starter cover you got there
74' CB550 (Sold)
71' CB500/550 (Sold)

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #2 on: May 10, 2021, 11:38:53 AM »
that is a pretty cool angled fin starter cover you got there

thanks, it doesnt really fit on there very well. The other side isnt bolted down.
« Last Edit: May 10, 2021, 11:41:02 AM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline SOHC4 Cafe Racer Fan

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Re: short 550 rebuild thread - facelift
« Reply #3 on: May 10, 2021, 12:32:18 PM »
Kevin (aka Blackfin) is a really good guy and (I think) his bikes have a great aesthetic.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #4 on: June 01, 2021, 03:03:07 PM »
Got the new races installed, front end on, I can’t do the clip on bars so I polished a stock top triple. I just wanted to get these fitted before I pull the motor for a rebuild, I’ll order the rebuild kit tonight. I included some shots of the motor so you know just how dirty this thing is, the aluminum in the sun makes it look better than it is.

« Last Edit: June 01, 2021, 07:50:11 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline rb550four

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Re: short 550 rebuild thread - facelift
« Reply #5 on: June 01, 2021, 06:59:02 PM »
This is a nice little facelift, good job.
A few Honda 500's, a few Honda 550's, a few Honda 650's, '72 cb 450, a couple 500/550/650 hybrids, and 2001 750. 
  550 Snowbike -Somebody had to do it.
  http://forums.sohc4.net/index.php/topic,101678.0.html             
http://forums.sohc4.net/index.php/topic,137317.msg1550907.html#msg1550907

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #6 on: June 01, 2021, 07:42:16 PM »
This is a nice little facelift, good job.

thanks, cant wait to clean/polish up those headers and get them silver again.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #7 on: June 02, 2021, 01:44:53 PM »
Got the calipers installed and MC hooked up, I was worried the brake lines were going to be short because this set up had clip ons before, but there was plenty of length, Ive never had new brake lines before lol...I have a fancy Nissin MC now too haha.

everything looks so fancy and weird, my bike used to be a POS.
« Last Edit: March 21, 2022, 07:38:13 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #8 on: June 04, 2021, 01:20:21 PM »
Used a scotch pad on headers, not bad.  I’ll still put them on the polishing wheel. Calipers and brakes bled.
« Last Edit: June 04, 2021, 09:15:33 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #9 on: February 18, 2022, 03:46:25 PM »
New vesrah rebuild kit is coming in the mail so im excited, no clue about the piston condition or if it will need rebore yet. While the  motor is getting rebuilt Ill get this list of parts: new chain, sprockets, tires, side covers, and a seat. I do have a cb500 gasket and piston set and was thinking about having the original motor to this bike rebuilt at the same time and put in storage to sell with the bike.   I have a cb550 SS tank and might repaint that one for this build.

« Last Edit: February 23, 2022, 05:38:03 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline wolf550

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Re: short 550 rebuild thread - facelift
« Reply #10 on: February 19, 2022, 12:31:58 PM »
OR... or or you can keep it raw and see how it would look with some aluminum side covers. just a thought
74' CB550 (Sold)
71' CB500/550 (Sold)

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #11 on: February 22, 2022, 10:24:20 PM »
OR... or or you can keep it raw and see how it would look with some aluminum side covers. just a thought

do you have a set listed anywhere?

I'll try a bare brushed SS tank first.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline wolf550

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Re: short 550 rebuild thread - facelift
« Reply #12 on: February 23, 2022, 02:06:16 PM »
I finally made the blanks with tabs and making the tongs to lift this big ass crucible out of the forge to pour.
just waiting for the rain to stop so i can start pouring some aluminum
if you want you can get dibs on the first set.
74' CB550 (Sold)
71' CB500/550 (Sold)

Offline Stev-o

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Re: short 550 rebuild thread - facelift
« Reply #13 on: February 23, 2022, 02:56:16 PM »
Just caught up on this, nice parts from Blackfinn!
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #14 on: February 23, 2022, 05:34:08 PM »
I finally made the blanks with tabs and making the tongs to lift this big ass crucible out of the forge to pour.
just waiting for the rain to stop so i can start pouring some aluminum
if you want you can get dibs on the first set.

Ill take dibs on a set.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #15 on: February 23, 2022, 05:40:23 PM »
Just caught up on this, nice parts from Blackfinn!

it feels good having some higher end parts for once, lol.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline wolf550

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Re: short 550 rebuild thread - facelift
« Reply #16 on: February 27, 2022, 02:50:52 PM »
Hey Shtone finally had an opening in the rain and finished my crucible tongs so I decided to give one side a try and see how it comes out.
the cover on bottom is the template, the middle was the failure from too small crucible, and the top one is the first complete cast. going to head out this week to the storage shed to see where the tabs line up.
74' CB550 (Sold)
71' CB500/550 (Sold)

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #17 on: February 27, 2022, 09:13:10 PM »
looks good sounds good, lmk when a set are finished and PM with a price.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline wolf550

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Re: short 550 rebuild thread - facelift
« Reply #18 on: March 10, 2022, 05:33:30 PM »
Hey Shtone I was working on the covers and decided to go back to using the original covers instead of the old castings.
these new ones compared to the older chunky heavy ones are super light.
just wanted to check how brushed that SS tank is going to be?
on the 550 covers I used a 120 gritt compared to the lower 350 covers that I did the whole sandpaper line up and then low polish buff.
going tomorrow to storage to do a test install of the tabs and see how much of the tabs need to be thinned down.
74' CB550 (Sold)
71' CB500/550 (Sold)

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #19 on: March 10, 2022, 05:41:04 PM »
Hey Shtone I was working on the covers and decided to go back to using the original covers instead of the old castings.
these new ones compared to the older chunky heavy ones are super light.
just wanted to check how brushed that SS tank is going to be?
on the 550 covers I used a 120 gritt compared to the lower 350 covers that I did the whole sandpaper line up and then low polish buff.
going tomorrow to storage to do a test install of the tabs and see how much of the tabs need to be thinned down.

WOLF,

dont worry about the polishing, as long as its solid and the tabs are good I can sand smooth and polish...not sure how ill finish the tank, still have to strip the paint off of it and maybe attempt to get two small dents out.
« Last Edit: March 10, 2022, 06:14:03 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline wolf550

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Re: short 550 rebuild thread - facelift
« Reply #20 on: March 11, 2022, 08:21:10 AM »
No worries on the tabs they are reinforced under cover
 I'm going to make the tabs like I did on the 750 covers. I'll drill a hole in the upper rear tab to put a pin lock
74' CB550 (Sold)
71' CB500/550 (Sold)

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #21 on: March 15, 2022, 08:09:48 PM »
No worries on the tabs they are reinforced under cover
 I'm going to make the tabs like I did on the 750 covers. I'll drill a hole in the upper rear tab to put a pin lock

might have the 550 emblem done with laser on them.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #22 on: March 27, 2022, 06:31:56 AM »
Going to install this breadbox I’ve had onto the 550 since this bike will be strictly a city bike from here on out.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline Shtonecb500

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Re: short 550 rebuild thread - facelift
« Reply #23 on: March 28, 2022, 03:43:14 PM »
I almost paid 99 bucks for a busted set of 500 finned points and dyno covers but I held out. I ended up bidding on a NOS set for 45 bucks with hardware and won it.

There were a bunch of watchers too, idk how i got it.

im just posting those other bike pics so i have reference for something shiny in that area of the bike.
« Last Edit: March 28, 2022, 07:26:51 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline wolf550

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Re: short 550 rebuild thread - facelift
« Reply #24 on: March 29, 2022, 01:47:52 PM »
I wonder if those are Frankenstuff's he used to make.
74' CB550 (Sold)
71' CB500/550 (Sold)