Sometimes I wish I could find the weatherman and kick him to death. I looked at the weather forecast yesterday and it was supposed to rain for the next 5 days, so I took the old K2 Bitsa for a 130 mile ride yesterday in freezing conditions. I woke up this morning to brilliant sunshine, but my back was killing me from the pounding it took yesterday, so even though it actually got to 17 deg C (62 deg F) which was probably the warmest day in the last couple of months, I elected to stay home and do some bike fixing..
No biggie, as much as I love (not) working on my bikes in the freezing cold, laying under them as icy water runs down my bum crack in my sloping driveway, it was nice today, to work in relative comfort. First job was to do something about the rusted mufflers. I had some megaphones out in the garage that had been sitting there for many years, in a box, untouched since my CX500 build 7 or 8 years ago. I bought some 15 degree stainless steel exhaust bends. The headers are 35mm OD, and I worked out that the bends had 35mm ID. I asked the seller to flare them at one end, to better fit the ID of the muffler.
The headers were a real tight fit inside the bends, to the point where I had to do a couple of saw cuts and then tap the bends down over the headers, but they came up looking good.
Terry’s Taxi 31 July 2021 4 by
Terry Prendergast, on Flickr
The chrome plated mounting bracket would have been fine, but I noticed that the OEM Honda brackets were a bolt on fit, and looked like they'd be a better fit, especially with the passenger footpegs that mount through them.
Terry’s Taxi 31 July 2021 3 by
Terry Prendergast, on Flickr
They are a fair bit shorter than the OEM mufflers, but probably less likely to break like the originals did, probably due to stress fracturing.
Terry’s Taxi 31 July 2021 by
Terry Prendergast, on Flickr
I installed the right side pipe and was happy with the result.
OK, so what else did I need to do. Hmmnn, what about some brakes? I looked in the box that I'd put all of Vik's "Take offs" and found a K1-K6 caliper. Bugger. Oh well, it's not the right one, but it'll do the job, so I installed a new piston and seal, and bleeder screw, new pads and new caliper mounting bolts, then rednecked the OEM brake hose and steel pipe to fit the caliper, and mounted them, then installed them on the MC.
Terry’s Taxi 31 July 2021 5 by
Terry Prendergast, on Flickr
I poked a piece of stainless wire through the bleeder hole in the MC, and bled the brakes, and called it good. Not the right caliper, but it'll do the job until I can find the correct one, (if anyone here has a spare caliper for an F/F1, K7 or K8 let me know, I'd like to buy it) and doesn't look too out of place for the casual observer. More tomorrow.