Author Topic: high beam indicator  (Read 1303 times)

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Offline evinrude7

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high beam indicator
« on: October 18, 2021, 06:18:11 AM »
my high beam indicator/idiot light starts glowing as the rpms increase.  brighter with more rpms.  pulled the head light checked all royal blue wire connections.  seems fine.  any ideas what might cause this?
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Offline Bodi

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Re: high beam indicator
« Reply #1 on: October 18, 2021, 06:28:13 AM »
The simplest answer is that voltage is increasing with rpm. Measure voltage while revving her.

Offline evinrude7

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Re: high beam indicator
« Reply #2 on: October 18, 2021, 06:30:26 AM »
i figured that much bodi.  why it's getting the extra voltage i can't find that answer. 
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Offline bryanj

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Re: high beam indicator
« Reply #3 on: October 18, 2021, 06:42:18 AM »
Are you saying its on all the time or only on with main beam but gets brighter with revs?
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

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Offline TwoTired

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Re: high beam indicator
« Reply #4 on: October 18, 2021, 06:53:49 AM »
The alternator makes 1/3 the power at idle as it does while being revved.
If you have all the lighting on, or have electrical add-ons that increase the electrical load on the bike, the battery supplies the power that the alternator can’t make.  This makes the bike system voltage fall as the battery depletes.  When the alternator revs up, the system voltage increases and recharges the battery.

This all assumes the electrical switch contacts are in good condition, as well as all the connections to the harness haven’t oxidized and lost voltage through them in the 40years since  new.  The effective use of a voltmeter can tell you if connections and switch contacts need attention.  Step one is to measure the voltage getting to the lamp that annoys you, and see how close that is to the actual battery voltage.

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
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Offline evinrude7

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Re: high beam indicator
« Reply #5 on: October 18, 2021, 06:55:39 AM »
Are you saying its on all the time or only on with main beam but gets brighter with revs?

all the time but not at idle regardless if high beam is selected or low beam selected. 
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Offline evinrude7

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Re: high beam indicator
« Reply #6 on: October 18, 2021, 07:01:36 AM »
The alternator makes 1/3 the power at idle as it does while being revved.
If you have all the lighting on, or have electrical add-ons that increase the electrical load on the bike, the battery supplies the power that the alternator can’t make.  This makes the bike system voltage fall as the battery depletes.  When the alternator revs up, the system voltage increases and recharges the battery.

This all assumes the electrical switch contacts are in good condition, as well as all the connections to the harness haven’t oxidized and lost voltage through them in the 40years since  new.  The effective use of a voltmeter can tell you if connections and switch contacts need attention.  Step one is to measure the voltage getting to the lamp that annoys you, and see how close that is to the actual battery voltage.

Cheers,

no extras on the bike as far as electrical.  everything is clean as far as connections.  been through them all before.  what does testing the voltage going to the problematic lamp prove?  we know it is getting voltage when it should not. 
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Offline Bodi

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Re: high beam indicator
« Reply #7 on: October 18, 2021, 01:31:36 PM »
Ahh. Misunderstood. Lamp is coming on when it should not be! I thought is was with hi beam on.
Since that indicator lamp is wired across the high beam filament itself, there may be a leak to the high beam wire.
That circuit is pretty much isolated, it comes from the hi/lo switch which gets power from the lighting switch then goes directly to the headlight connector plus the indicator. So the leakage must be inside the switchpod I think, maybe in the switchpod harness if the wire insulation is damaged.
I suppose it could also be a strange ground fault in the indicator assembly (or speedo, you don't say what bike you have). Some indicators get switched power (hi beam, signals), some switched ground (neutral, oil pressure).
A low voltage will dimly light the tiny indicator bulb but barely warm up the headlight filament. If you have an LED indicator it will light dimly with miniscule current once the voltage gets to its Vf, usually 2 or 3 volts. That can happen when converting to LED lamps, tiny leakage that doesn't light the original one now gives a dim glow. Neutral switches and brake light switches sometimes do this.

Offline evinrude7

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Re: high beam indicator
« Reply #8 on: October 18, 2021, 03:18:29 PM »
Ahh. Misunderstood. Lamp is coming on when it should not be! I thought is was with hi beam on.
Since that indicator lamp is wired across the high beam filament itself, there may be a leak to the high beam wire.
That circuit is pretty much isolated, it comes from the hi/lo switch which gets power from the lighting switch then goes directly to the headlight connector plus the indicator. So the leakage must be inside the switchpod I think, maybe in the switchpod harness if the wire insulation is damaged.
I suppose it could also be a strange ground fault in the indicator assembly (or speedo, you don't say what bike you have). Some indicators get switched power (hi beam, signals), some switched ground (neutral, oil pressure).
A low voltage will dimly light the tiny indicator bulb but barely warm up the headlight filament. If you have an LED indicator it will light dimly with miniscule current once the voltage gets to its Vf, usually 2 or 3 volts. That can happen when converting to LED lamps, tiny leakage that doesn't light the original one now gives a dim glow. Neutral switches and brake light switches sometimes do this.

K6 750.  only bulbs that are LED on the bike are the dash lights.  i'm thinking it's in the switch as well.  i'll have to open up the clam shell. 
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Offline TwoTired

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Re: high beam indicator
« Reply #9 on: October 18, 2021, 03:28:48 PM »
no extras on the bike as far as electrical.  everything is clean as far as connections.  been through them all before.  what does testing the voltage going to the problematic lamp prove?  we know it is getting voltage when it should not.

The amount of voltage matters.  And you haven't tested the switch contacts.

But, if the hi beam indicator is on without high beam switch selected, you have a connection problem, whether it is clean or not.

Refer to the wire diagram and check connections.

Always nice to have full information for troubleshooting.

Good luck!
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline evinrude7

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Re: high beam indicator
« Reply #10 on: October 18, 2021, 03:29:47 PM »
no extras on the bike as far as electrical.  everything is clean as far as connections.  been through them all before.  what does testing the voltage going to the problematic lamp prove?  we know it is getting voltage when it should not.

The amount of voltage matters.  And you haven't tested the switch contacts.

But, if the hi beam indicator is on without high beam switch selected, you have a connection problem, whether it is clean or not.

Refer to the wire diagram and check connections.

Always nice to have full information for troubleshooting.

Good luck!
Thanks for the info.

Sent from my moto g(7) using Tapatalk

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Offline bryanj

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Re: high beam indicator
« Reply #11 on: October 18, 2021, 05:50:19 PM »
You say led in dash lights, that means to me you have an led in the high beam indicator, i have lots of problems with these glowing when not actualy on probably semi bad grounds, if you have do yourself a favour and go back to incandescent bulbs for the idiot lights, just get the right size ba9's as most now have long glass bits that get too close to the jewels
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline pekingduck

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Re: high beam indicator
« Reply #12 on: October 18, 2021, 08:48:48 PM »
Curious, since this is a K6, headlight should be on all the time, right?  Is there a separate headlight on/off switch that interrupts the ground wire, like added on top of the headlight?

Offline evinrude7

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Re: high beam indicator
« Reply #13 on: October 19, 2021, 05:39:01 AM »
You say led in dash lights, that means to me you have an led in the high beam indicator, i have lots of problems with these glowing when not actualy on probably semi bad grounds, if you have do yourself a favour and go back to incandescent bulbs for the idiot lights, just get the right size ba9's as most now have long glass bits that get too close to the jewels

i have the original bulbs that were in it when i got the bike 4 or 5 years ago.  have had LEDS in there for a few years and haven't had a problem until now. 
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Offline evinrude7

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Re: high beam indicator
« Reply #14 on: October 19, 2021, 05:39:32 AM »
Curious, since this is a K6, headlight should be on all the time, right?  Is there a separate headlight on/off switch that interrupts the ground wire, like added on top of the headlight?

on all the time.  no switch for headlight. 
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Offline Alan F.

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Re: high beam indicator
« Reply #15 on: October 19, 2021, 05:42:10 AM »
Lo/Hi switch would be my first stop.

Offline evinrude7

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Re: high beam indicator
« Reply #16 on: October 19, 2021, 05:48:37 AM »
Lo/Hi switch would be my first stop.

that's where i'm going. 
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Offline Alan F.

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Re: high beam indicator
« Reply #17 on: October 19, 2021, 06:02:05 AM »
So you have LEDs in your indicator panel, it won't take much voltage to partially light an LED, 1/8-1/4 volt will light them enough to notice. I could imagine a dirty switch or a lightly pinched wire causing that.

Offline evinrude7

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Re: high beam indicator
« Reply #18 on: October 19, 2021, 06:16:13 AM »
So you have LEDs in your indicator panel, it won't take much voltage to partially light an LED, 1/8-1/4 volt will light them enough to notice. I could imagine a dirty switch or a lightly pinched wire causing that.

thanks alan.  yeah i'm going for the switch.  i did find a break in the coating of the royal blue wire but not a cracked or split wire.  i put some heat shrink tube over that.  it's been at least 5 years since i've been in the left hand control. 
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Offline Don R

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Re: high beam indicator
« Reply #19 on: October 19, 2021, 05:30:22 PM »
 I had a car that did that, it was a weak ground in the dash panel.
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Offline Kevin D

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Re: high beam indicator
« Reply #20 on: October 19, 2021, 05:47:19 PM »
I have LEDs in my gauges and I have an occasional faint flicker from my neutral lamp, when I’m not in neutral. I don’t get too jazzed up over it, the bottom of the motor is the dirtiest part of the bike. I get a perfectly bright light when in neutral and no issues with the other lamps.
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Offline evinrude7

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Re: high beam indicator
« Reply #21 on: November 14, 2021, 04:00:03 PM »
turns out the issue was with my headlight.  today i noticed the high beam indicator was super bright no matter if the hi beam switch was on or off, or if the rpms were low or high.  reached over the bars with my hand and no headlight at all.  looked a bit closer.  the bulb looked burnt inside the sealed beam.  changed out to a spare i had laying around.  no more high beam indicator problem.
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Offline kerryb

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Re: high beam indicator
« Reply #22 on: November 16, 2021, 06:48:53 PM »
Thanks for the follow-up.
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