Author Topic: Front end rebuild  (Read 358 times)

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Offline sjdigiov

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Front end rebuild
« on: March 18, 2022, 05:25:00 PM »
Hi everyone,
I always liked cafe bikes, but I didn't want to chop up a pristine or easily restorable bike to make mine. So I bought a barn find K5 that hasn't been registered since 1991 that was in need of some serious repair work. Frame was rusted heavily, and the engine sat without plugs or carbs so the pistons were rusted to the bores. I've split the cases and I'm loving that aspect of tearing it down. (I already bought Hondaman's book, it's fantastic)

What I'd like some opinions on is rebuilding the front end. The forks I have will need a full rebuild including buying a new set of tubes. I will also need to completely replace the calipers and MC.  Since I'd have to spend a fair amount rebuilding them completely, I was considering some front end swaps or any other idea's. I'd really prefer to not do a GSXR/USD swap so I don't have to drop all the money on the conversion parts.  I have seen the early Goldwing Swap's but I wasn't sure how easily I'd be able to lower the front forks and trim down the triple tree.

If anyone has any ideas/advice I greatly appreciate it!

Offline Kelly E

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Re: Front end rebuild
« Reply #1 on: March 18, 2022, 06:58:05 PM »
We've replaced the tubes on several bikes over the last 3 years. To keep the classic look with better handling get a set of Racetec emulators. Right now we just finished an 80' Suzuki GS 1100E forks with new tubes. I'm not sure how much a set is because my buddy does all the ordering but I think it is between $250 to $300.
Never Give Up - Never Surrender

The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
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Offline Alan F.

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Re: Front end rebuild
« Reply #2 on: March 18, 2022, 07:01:39 PM »
You could probably just use a set of fork tubes from a 500 or 550, I understand those are a bit shorter.