Author Topic: What did you do to your non-SOHC4 motorcycle today?  (Read 40428 times)

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Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #75 on: December 15, 2022, 03:22:42 PM »
got a suzuki gsx...its a 750 frame and a 1100 engine..absolut no vay to registre it in denmark..all bikes have to be komplet stock..to be road worty..so think to give it avay for free..and not vaste any money ..free bikes is the most expensive ones..ve have all learned

have cleaned the carbs..and it roars easy to live..and runs nicely..air and oil cooled engine..and hyd clutch


ve got a lot of cars komming in denmark..but export to usa.?.get it to ramstein germany, air base..and on a air fraighter seems the only vay..but im not a military ??? ::)

I understand you strynboen  ::)  I would then look for a way to register the bike here.
I am not military either  :D
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline 70CB750

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #76 on: December 20, 2022, 03:01:56 AM »
I just wanted to mention about alternators,field coils,etc. for motorcycles.
I found a place in Birmingham,AL. that rewinds them to your spec. Does great quality work too.
They're called Custom Rewind.

Oh, memories  :D

My high school was electro engineering and in shop class we did our share of rewinding.  Motors, transformers and such. 
Prokop
_______________
Pure Gas - find ethanol free gas station near you

I love it when parts come together.

Dorothy - my CB750
CB750K3F - The Red
Sidecar


CB900C

2006 KLR650

Offline CycleRanger

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #77 on: December 20, 2022, 12:29:26 PM »
I heli-coiled a stripped tappet cover stud on my XS650. Apparently stripping this stud in particular is pretty common because it's so shallow.
I used an M6 to M7 step-stud. Went pretty smooth.
I also took the batteries out of the bikes since it's going to freeze later this week.
Do you have a copy of the Honda Shop Manual or Parts List for your bike? Get one here:
https://www.honda4fun.com/materiale/documentazione-tecnica
CB750K5        '79 XL250s     CL350K3
CB750K3        '76 XS650      '76 CJ360T

Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #78 on: December 20, 2022, 01:20:36 PM »
I heli-coiled a stripped tappet cover stud on my XS650. Apparently stripping this stud in particular is pretty common because it's so shallow.
I used an M6 to M7 step-stud. Went pretty smooth.
I also took the batteries out of the bikes since it's going to freeze later this week.

A 7mm Heli-coil is available ?
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline CycleRanger

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #79 on: December 20, 2022, 06:33:06 PM »
I heli-coiled a stripped tappet cover stud on my XS650. Apparently stripping this stud in particular is pretty common because it's so shallow.
I used an M6 to M7 step-stud. Went pretty smooth.
I also took the batteries out of the bikes since it's going to freeze later this week.

A 7mm Heli-coil is available ?

Indeed they are.
Do you have a copy of the Honda Shop Manual or Parts List for your bike? Get one here:
https://www.honda4fun.com/materiale/documentazione-tecnica
CB750K5        '79 XL250s     CL350K3
CB750K3        '76 XS650      '76 CJ360T

Offline Trevor from Warragul

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #80 on: December 21, 2022, 04:26:28 AM »
Replaced the clutch cover M6 bolts on my wife's Honda VTR250 with stainless cap heads. When I checked the parts diagram I saw that 6 of the 12 bolts were 32mm length, 4 were 35mm and 2 were 40mm... okay, nice one Mr Honda! I ordered some extra 35mm cap head screws, cut a piece of stainless tube down to 32mm, and used this as a guide on the grinding wheel.

Before



Top left shows the stainless tube



After

1971 Kawasaki H1A
1972 Honda CB350F
1976 Moto Morini 3 1/2 Sport
1978 Honda CBX
1997 Suzuki Bandit 1200
1999 Ducati Monster 750

Offline 70CB750

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #81 on: December 21, 2022, 06:33:01 AM »
Replaced the clutch cover M6 bolts on my wife's Honda VTR250 with stainless cap heads. When I checked the parts diagram I saw that 6 of the 12 bolts were 32mm length, 4 were 35mm and 2 were 40mm... okay, nice one Mr Honda! I ordered some extra 35mm cap head screws, cut a piece of stainless tube down to 32mm, and used this as a guide on the grinding wheel.

Before



Top left shows the stainless tube



After



Looks good
Prokop
_______________
Pure Gas - find ethanol free gas station near you

I love it when parts come together.

Dorothy - my CB750
CB750K3F - The Red
Sidecar


CB900C

2006 KLR650

Offline Kelly E

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #82 on: March 04, 2023, 07:59:49 PM »
Today we installed a new Delkevik black ceramic coated exhaust system on the 82' CB 900F. It looks great and fit great too. The bike came with the black chrome exhaust system so we think it is a great replacement. 8)
Never Give Up - Never Surrender

The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
1990 Moto Guzzi 1000 Le Mans
1994 Kawasaki Concours ZG 1000A9
2005 Harley Davidson Fat Boy

Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #83 on: March 04, 2023, 08:59:16 PM »
Kelly,it looks like a good improvement to me.
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Mark1976

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #84 on: March 05, 2023, 07:42:19 AM »
   Another really great bike, the 900 as well as the 1100f were just great examples of the next generation of air cooled inline 4's from Honda. They look and scoot just wonderfully and comfortably, once the vf's showed up it was just a matter of time before these great engines fell to the wayside. Back then dumping the stock exhaust for a aftermarket one was just what you did. Lighter, louder, faster was the mantra, having the stock pipes today is a rare thing, especially if they're in good shape.
Start with the end in mind...

Offline Kelly E

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #85 on: March 05, 2023, 08:35:33 AM »
   Another really great bike, the 900 as well as the 1100f were just great examples of the next generation of air cooled inline 4's from Honda. They look and scoot just wonderfully and comfortably, once the vf's showed up it was just a matter of time before these great engines fell to the wayside. Back then dumping the stock exhaust for a aftermarket one was just what you did. Lighter, louder, faster was the mantra, having the stock pipes today is a rare thing, especially if they're in good shape.

We pulled the stock exhaust off, let's say that it gave it's all. The stock exhaust on our 83' CB 1100F is also in bad shape so it will get the same exhaust system when we resurrect it.
Never Give Up - Never Surrender

The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
1990 Moto Guzzi 1000 Le Mans
1994 Kawasaki Concours ZG 1000A9
2005 Harley Davidson Fat Boy

Offline strynboen

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #86 on: March 09, 2023, 12:55:01 PM »
me and my son,are building puch ms..i do a 69 and he is making a 78..this small mopeds have been made from the erly 50 to abaut 1980 a long run for a model..
ve are making a low cost builds..so painting the rims..and only put new spokes and bearings in..
this mopeds costs more then my 400 four..crazy stuff
« Last Edit: March 09, 2023, 01:00:03 PM by strynboen »
i kan not speak english/but trying!!
http://forums.sohc4.net/index.php?topic=60973.0
http://forums.sohc4.net/index.php?topic=144758.0
i hate all this v-w.... vords

Offline MauiK3

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #87 on: March 09, 2023, 02:23:50 PM »
Is that an MG behind the 900?
1973 CB 750 K3
10/72 build Z1 Kawasaki

Offline Stev-o

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #88 on: March 09, 2023, 02:57:00 PM »
me and my son,are building puch ...

Here is my "Puke", didnt do anything to it today! [bought it for my daughter]




'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline Kelly E

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #89 on: March 10, 2023, 09:01:02 AM »
Is that an MG behind the 900?

Yep, it's a 71' MGB/GT and behind that is a 72' GT.
Never Give Up - Never Surrender

The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
1990 Moto Guzzi 1000 Le Mans
1994 Kawasaki Concours ZG 1000A9
2005 Harley Davidson Fat Boy

Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #90 on: March 10, 2023, 02:19:07 PM »
me and my son,are building puch ...

Here is my "Puke", didnt do anything to it today! [bought it for my daughter]



Stev-o,which model/year PUCH is that;how many cc's ?
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline strynboen

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #91 on: March 10, 2023, 02:22:48 PM »
looks like a grovn up puch vz..mine is a 1969 50cc..peder jensen ,vas aur local mecanic ..vho sold  and serviced puch..on the small iland "strynø"
« Last Edit: March 10, 2023, 02:25:52 PM by strynboen »
i kan not speak english/but trying!!
http://forums.sohc4.net/index.php?topic=60973.0
http://forums.sohc4.net/index.php?topic=144758.0
i hate all this v-w.... vords

Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #92 on: March 10, 2023, 03:03:15 PM »
looks like a grovn up puch vz..mine is a 1969 50cc..peder jensen ,vas aur local mecanic ..vho sold  and serviced puch..on the small iland "strynø"

The Puch model you have and Stev-o's bike looks almost identical.
A strong looking,durable machine.
« Last Edit: March 10, 2023, 05:31:01 PM by grcamna2 »
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Stev-o

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #93 on: March 10, 2023, 03:23:01 PM »
me and my son,are building puch ...

Here is my "Puke", didnt do anything to it today! [bought it for my daughter]



Stev-o,which model/year PUCH is that;how many cc's ?

Hey gamna...

it's a '66, 50cc two stroke with a four speed gearbox. Runs good!
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline Kelly E

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #94 on: March 10, 2023, 05:34:16 PM »
Well technically it is an SOHC but I have to make an exhaust system for the 78' Kawasaki KL 250. I'm going use about the first 2" of the stock exhaust pipe. Then for the piping I'm using the headpipes from the remains of the 82' CB 900F exhaust system and the old right side muffler from the 84' VF 700S Sabre.

Here's a first trial fitting, should be at least 100 more fittings before I'm done.
Never Give Up - Never Surrender

The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
1990 Moto Guzzi 1000 Le Mans
1994 Kawasaki Concours ZG 1000A9
2005 Harley Davidson Fat Boy

Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #95 on: March 10, 2023, 05:37:45 PM »
Well technically it is an SOHC but I have to make an exhaust system for the 78' Kawasaki KL 250. I'm going use about the first 2" of the stock exhaust pipe. Then for the piping I'm using the headpipes from the remains of the 82' CB 900F exhaust system and the old right side muffler from the 84' VF 700S Sabre.

Here's a first trial fitting, should be at least 100 more fittings before I'm done.

Kelly,that's looking very good with the black chrome;I can't even see where you joined the KL250 top flange to that CB900F head pipe.
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Kelly E

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #96 on: March 10, 2023, 05:44:45 PM »
That's because I haven't done it yet. Like I said, first trial fit. It won't work without the original pipe stub. It did confirm that the #4 head pipe will be the new head pipe. Tomorrow I'll cut the stub off the original pipe and then try to figure out where to cut the new head pipe so the rock guard will fit back on. Everywhere I cut the double wall pipe I'll tack weld the two layers together before adding the next piece.
Never Give Up - Never Surrender

The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
1990 Moto Guzzi 1000 Le Mans
1994 Kawasaki Concours ZG 1000A9
2005 Harley Davidson Fat Boy

Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #97 on: March 10, 2023, 08:36:50 PM »
That's because I haven't done it yet. Like I said, first trial fit. It won't work without the original pipe stub. It did confirm that the #4 head pipe will be the new head pipe. Tomorrow I'll cut the stub off the original pipe and then try to figure out where to cut the new head pipe so the rock guard will fit back on. Everywhere I cut the double wall pipe I'll tack weld the two layers together before adding the next piece.

I see the exhaust parts behind the bike and an aluminum Supertrapp ?
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Kelly E

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #98 on: March 11, 2023, 08:05:05 AM »
I was just doing some stacking, that's holding up parts to see if they will work. 8)
Never Give Up - Never Surrender

The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
1990 Moto Guzzi 1000 Le Mans
1994 Kawasaki Concours ZG 1000A9
2005 Harley Davidson Fat Boy

Offline grcamna2

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Re: What did you do to your non-SOHC4 motorcycle today?
« Reply #99 on: March 11, 2023, 09:21:46 AM »
I was just doing some stacking, that's holding up parts to see if they will work. 8)

You got it Kelly.
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.