In another discussion about chains and sprockets, I suggests that when in doubt, replace the chain and both sprockets. Most would agree. “Hondaman” popped in at one point and suggested something I never thought of, and well worth considering! I’m about to fit sprockets and chain to my KLR650 and will take this extra step. See his actual post below:
A word of advice/experience:
All of the rear sprockets we see today are molded, not cut (if steel). This leaves a fine gritty surface in the teeth, which will wear off in 50 miles and then jam the new chain. This then wrecks the new sprockets, quickly.
To solve this: run the OLD chain on the NEW sprockets for 50-100 miles, first. Then install the new chain. You will get twice as much chain life from that chain if you do this simple 2-step dance.