Author Topic: Johnie's 76 GL1000 Sulfur Yellow Build  (Read 21793 times)

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Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #250 on: June 30, 2023, 07:33:56 PM »
Sil-Glyde for the pins.
Geez, glade I asked. Do I need the Dow anywhere? Like between the piston and back of brake pad to reduce squeal?

I remember a fellow on here a few years back using that special Dow grease on the piston rubber seal..
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #251 on: June 30, 2023, 07:37:18 PM »
I use Raybestos brake assembly lube on the piston seals. I was pleasantly surprised at how smooth the pistons came out. No rust either.
« Last Edit: June 30, 2023, 07:41:13 PM by Johnie »
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline RAFster122s

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #252 on: June 30, 2023, 07:42:36 PM »
You can use the Dow everywhere except the seal for piston… it gets Castrol(etc) red rubber grease or brake fluid for installation.
The Dow will not move from where it is placed unless mechanical action moves it, it is temperature stable beyond 600F whereas the Sil-Glyde is gonna start creeping before you see those kind of temps if you are really wailing on your brakes repeatedly in curvy mountain roads… brakes typically aren’t going to be operating in that temp range. You would be boiling DOT3 fluid and probably DOT4 at 500F, forget DOT4’s temp range.

David
David- back in the desert SW!

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #253 on: June 30, 2023, 07:55:47 PM »
Thanks all...I sure appreciate your help with this build.
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline ekpent

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #254 on: July 01, 2023, 08:43:54 AM »
Just poking my head in the door to see if there is 'fire in the hole ' yet.  :D

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #255 on: July 01, 2023, 10:57:06 AM »
Hey Eric…I don’t expect fire in the hole for a while with summer and family. Thanks for checking in and have a great 4th!
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #256 on: July 01, 2023, 11:01:17 AM »
I spoke too soon. One of the rear caliper pistons has a small rust pit. I measured and it’s located at the top of the piston and may not come in contact with the seal. Thoughts???
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Online newday777

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #257 on: July 01, 2023, 11:55:36 AM »
I spoke too soon. One of the rear caliper pistons has a small rust pit. I measured and it’s located at the top of the piston and may not come in contact with the seal. Thoughts???
Did you put the piston in the bore w/o the seal to see where the pit lands compared to the groove?
Stu
Honda Parts manager in the mid 1970s Nashua Honda
My current rides
1975 K5 Planet Blue my summer ride, it was a friend's bike I worked with at the Honda shop in 76, lots of fun to be on it again
1976 K6 Anteres Red rebuilding project, was originally my brother's that I set up from the crate, it'll breath again soon!
Project 750s, 2 K4, 2 K6, 1 K8
2008 GL1800 my daily ride and cross country runner

Prior bikes....
1972 Suzuki GT380 I had charge of it for a year in 1973 while my friend was deployed and learned to love street riding....
New CB450 K7 after my friend returned...
New CB750 K5 Planet Blue, demise by ex cousin in law at 9,000 miles...
New CB750 K6 Anteres Red, to replace the totaled K5, I sold this K6 at 45k in 1983, I had heavily modified it, many great memories on it and have missed it greatly.....
1983 GL1100A, 1999 GL1500 SE, 1999 GL1500A

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #258 on: July 01, 2023, 12:30:34 PM »
With the seal out I can't see where the pit lands as the piston bottoms out. I suspect the piston doesn't bottom out under normal use. If that's the case the pit would be above the seal.
« Last Edit: July 01, 2023, 12:36:09 PM by Johnie »
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Online newday777

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #259 on: July 01, 2023, 01:00:22 PM »
With the seal out I can't see where the pit lands as the piston bottoms out. I suspect the piston doesn't bottom out under normal use. If that's the case the pit would be above the seal.
It will when you go to put new pads on for clearance to the rotor. If it's below the seal it can cut the seal.
Stu
Honda Parts manager in the mid 1970s Nashua Honda
My current rides
1975 K5 Planet Blue my summer ride, it was a friend's bike I worked with at the Honda shop in 76, lots of fun to be on it again
1976 K6 Anteres Red rebuilding project, was originally my brother's that I set up from the crate, it'll breath again soon!
Project 750s, 2 K4, 2 K6, 1 K8
2008 GL1800 my daily ride and cross country runner

Prior bikes....
1972 Suzuki GT380 I had charge of it for a year in 1973 while my friend was deployed and learned to love street riding....
New CB450 K7 after my friend returned...
New CB750 K5 Planet Blue, demise by ex cousin in law at 9,000 miles...
New CB750 K6 Anteres Red, to replace the totaled K5, I sold this K6 at 45k in 1983, I had heavily modified it, many great memories on it and have missed it greatly.....
1983 GL1100A, 1999 GL1500 SE, 1999 GL1500A

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #260 on: July 01, 2023, 02:29:10 PM »
Pads are really good with 15,000k. However, I will error on the safe side and get a new piston. Thanks Stu!
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #261 on: July 02, 2023, 06:52:50 PM »
Got the front calipers off and l am now in the hunt for 2 more pistons. I just would not feel right or safe putting questionable pistons back in. They both had rust pits right on the seal area.
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline grcamna2

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #262 on: July 02, 2023, 06:57:28 PM »
Got the front calipers off and l am now in the hunt for 2 more pistons. I just would not feel right or safe putting questionable pistons back in. They both had rust pits right on the seal area.

Johnie,just for curiosity:what diameter are those caliper pistons ?
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Online newday777

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #263 on: July 02, 2023, 07:34:14 PM »
Got the front calipers off and l am now in the hunt for 2 more pistons. I just would not feel right or safe putting questionable pistons back in. They both had rust pits right on the seal area.
Did you try Randakk's site? They specialized in gl1000 parts.
Stu
Honda Parts manager in the mid 1970s Nashua Honda
My current rides
1975 K5 Planet Blue my summer ride, it was a friend's bike I worked with at the Honda shop in 76, lots of fun to be on it again
1976 K6 Anteres Red rebuilding project, was originally my brother's that I set up from the crate, it'll breath again soon!
Project 750s, 2 K4, 2 K6, 1 K8
2008 GL1800 my daily ride and cross country runner

Prior bikes....
1972 Suzuki GT380 I had charge of it for a year in 1973 while my friend was deployed and learned to love street riding....
New CB450 K7 after my friend returned...
New CB750 K5 Planet Blue, demise by ex cousin in law at 9,000 miles...
New CB750 K6 Anteres Red, to replace the totaled K5, I sold this K6 at 45k in 1983, I had heavily modified it, many great memories on it and have missed it greatly.....
1983 GL1100A, 1999 GL1500 SE, 1999 GL1500A

Offline scottly

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #264 on: July 02, 2023, 11:21:01 PM »
Got the front calipers off and l am now in the hunt for 2 more pistons. I just would not feel right or safe putting questionable pistons back in. They both had rust pits right on the seal area.
Hey Johnie, you might consider upgrading to the superior two-piston calipers as mentioned here:
http://forums.sohc4.net/index.php/topic,89771.0.html

It can be done using factory parts on your wing; Don R has done it on his and can help with any details. BTW, out of the 10 or so of these calipers I've seen, none had any pitting on the sides of the pistons, and needed no more than cleaning to put back into service. If rubber parts or pads are needed, they are readily available, as Honda used them on a wide range of models. I personally wouldn't waste any time or money on those 38mm Leadwing slugs, unless you prefer the stock look over good braking. ;)
 
Don't fix it if it ain't broke!
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Offline grcamna2

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #265 on: July 03, 2023, 12:16:17 AM »
Got the front calipers off and l am now in the hunt for 2 more pistons. I just would not feel right or safe putting questionable pistons back in. They both had rust pits right on the seal area.
Hey Johnie, you might consider upgrading to the superior two-piston calipers as mentioned here:
http://forums.sohc4.net/index.php/topic,89771.0.html

It can be done using factory parts on your wing; Don R has done it on his and can help with any details. BTW, out of the 10 or so of these calipers I've seen, none had any pitting on the sides of the pistons, and needed no more than cleaning to put back into service. If rubber parts or pads are needed, they are readily available, as Honda used them on a wide range of models. I personally wouldn't waste any time or money on those 38mm Leadwing slugs, unless you prefer the stock look over good braking. ;)
 

These dual piston calipers(30 or 32mm pistons  :) )look like the best upgrade,if they will fit his GL1000 forks.
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #266 on: July 04, 2023, 09:29:18 AM »
The pistons are 38mm. I have them coming from Godfrey Garage in Milwaukee area. They will all be the phenolic pistons. I have used them on some of the 750's too. I want to keep the same OE look here. Thanks for the ideas all.
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline Stev-o

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #267 on: July 05, 2023, 06:53:11 AM »
I even used it on the inner fenders in the motor compartment of the Chevelle.

Hi Johnie...how is that Chevelle?   You're about to be in the middle of your car season, lucky you.  I'm in boating season, too hot for the Corvette.
Hey Stev-o...yes we are in the middle of the car season. I'm going to be rebuilding the carb soon as I had an issue with the float sticking...of course when I was heading to a show. It's time...according to the PO it has been on there for about 15 years with limited miles and no issue. So I think it's time.

Sorry to hear that it needs a rebuild in the middle of the season.  Holley or Quadrajet? 
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #268 on: July 05, 2023, 09:04:08 AM »
The Chevelle has a Edlebrock Stev-o. One of my muscle car friends specializes in these so I'm in good hands...LOL
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline grcamna2

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #269 on: July 05, 2023, 09:09:49 AM »
The Chevelle has a Edlebrock Stev-o. One of my muscle car friends specializes in these so I'm in good hands...LOL

Hi Johnie,was wondering whether the carb. on your Chevelle you'll be rebuilding is a Holley carb. or a Quadrajet carb. ??
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Stev-o

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #270 on: July 05, 2023, 09:22:24 AM »
The Chevelle has a Edlebrock Stev-o. One of my muscle car friends specializes in these so I'm in good hands...LOL

That surprises me, would have lost that bet!   
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #271 on: July 05, 2023, 12:40:42 PM »
Anyone know anything good or bad about these shocks from goldwingparts.com? https://www.goldwingparts.com/collections/goldwing-parts-gl1000-parts/products/custom-shock-absorber-set-335mm-all-chrome  $113 with shipping.
« Last Edit: July 05, 2023, 01:11:02 PM by Johnie »
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline BenelliSEI

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #272 on: July 05, 2023, 01:00:57 PM »
Anyone know anything good or bad about these shocks from goldwingparts.com? https://www.goldwingparts.com/collections/goldwing-parts-gl1000-parts/products/custom-shock-absorber-set-335mm-all-chrome  $113 with shipping.

I used one of their master cylinders and I works very well.

Offline Johnie

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #273 on: July 05, 2023, 08:11:16 PM »
I decided to give those shocks a try and will report back here. I am not an aggressive rider and think the Hagons are really more than I need.
1970 CB750K0 - Candy Ruby Red
1973 CB750K3 - Candy Bacchus Olive or Sunflake Orange
1970 Chevy Chevelle SS396 - Cortez Silver
1976 GL1000 Sulphur Yellow

Oshkosh, WI  USA

Offline BenelliSEI

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Re: Johnie's 76 GL1000 Sulfur Yellow Build
« Reply #274 on: July 07, 2023, 02:21:49 PM »
I’ll bet they’ll be fine. They look good too!