Author Topic: CB500 Starter clutch repair  (Read 520 times)

0 Members and 1 Guest are viewing this topic.

Offline pangloss

  • Enthusiast
  • **
  • Posts: 157
  • CB500 K2 1975 NZ model
CB500 Starter clutch repair
« on: May 01, 2023, 07:47:13 PM »
Finally getting round to replacing broken spring in my starter clutch... It first started to slip 'bout 40 years ago so I mostly used kick starter ..Bike was in storage for many years and now I'm getting the original 500 motor back into shape.
Question is how best to undo the three screws...I've tried manual impact hammer... The manual just says unscrew them and there's no detail on the Springs, Rollers and "cap start roller"  all of which I purchased about 20 years ago

Any suggestions appreciated....thanx

Offline bryanj

  • Really Old Timer ...
  • *******
  • Posts: 13,980
  • CB500 Number 1000036
Re: CB500 Starter clutch repair
« Reply #1 on: May 01, 2023, 09:42:43 PM »
You dont need to undo the screws to replace rollers, caps and springs. Only if you are replacing the housing
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline pangloss

  • Enthusiast
  • **
  • Posts: 157
  • CB500 K2 1975 NZ model
Re: CB500 Starter clutch repair
« Reply #2 on: May 01, 2023, 10:22:35 PM »
Oh !  Now thats good news... so really I only need to "entice" the spring and plunger thing (cap start roller in my bunch of spares?)....
is that right ?   

Thanks

Offline bryanj

  • Really Old Timer ...
  • *******
  • Posts: 13,980
  • CB500 Number 1000036
Re: CB500 Starter clutch repair
« Reply #3 on: May 02, 2023, 12:45:48 AM »
Spring goes into hole, then fit cap to spring and compress with roller, just clean all gunge(technical term) out before assembling.
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline pangloss

  • Enthusiast
  • **
  • Posts: 157
  • CB500 K2 1975 NZ model
Re: CB500 Starter clutch repair
« Reply #4 on: May 02, 2023, 07:18:01 PM »
Thanks Bryanj..  Gunge is popular tech term here too... having a bit of hassle getting stuck bits out....was surprised to find a pin that goes inside spring as well !? 


Offline bryanj

  • Really Old Timer ...
  • *******
  • Posts: 13,980
  • CB500 Number 1000036
Re: CB500 Starter clutch repair
« Reply #5 on: May 02, 2023, 09:10:51 PM »
Thats a new one on me and ive been doing these a long time, not in parts book either, perhaps a po?
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline Tracksnblades1

  • My Son was a collegiate competition Trap, Skeet, and sporting Clay
  • Master
  • *****
  • Posts: 1,854
Re: CB500 Starter clutch repair
« Reply #6 on: May 03, 2023, 12:21:08 AM »
Spring goes into hole, then fit cap to spring and compress with roller, just clean all gunge(technical term) out before assembling.

That “grunge” must be proper English.
Em American’s must be mispronouncing that too.
We did spell it gunk on the can too 🤪
Age Quod Agis

Offline bryanj

  • Really Old Timer ...
  • *******
  • Posts: 13,980
  • CB500 Number 1000036
Re: CB500 Starter clutch repair
« Reply #7 on: May 03, 2023, 12:54:00 AM »
Nah, Gunk was a good product that got rid of gunge but has been watered down by all the nanny rules to stop us hurting ourselves!
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline newday777

  • Really Old Timer ...
  • *******
  • Posts: 5,230
  • Avatar is my 76 K6 in Colorado w/Cody on back 1980
Re: CB500 Starter clutch repair
« Reply #8 on: May 03, 2023, 01:10:08 AM »
Put a heat gun to it to melt the grunge to get them out. Or a hot bath of Seafoam to melt the grunge.
Stu
Honda Parts manager in the mid 1970s Nashua Honda
My current rides
1975 K5 Planet Blue my summer ride, it was a friend's bike I worked with at the Honda shop in 76, lots of fun to be on it again
1976 K6 Anteres Red rebuilding project, was originally my brother's that I set up from the crate, it'll breath again soon!
Project 750s, 2 K4, 2 K6, 1 K8
2008 GL1800 my daily ride and cross country runner

Prior bikes....
1972 Suzuki GT380 I had charge of it for a year in 1973 while my friend was deployed and learned to love street riding....
New CB450 K7 after my friend returned...
New CB750 K5 Planet Blue, demise by ex cousin in law at 9,000 miles...
New CB750 K6 Anteres Red, to replace the totaled K5, I sold this K6 at 45k in 1983, I had heavily modified it, many great memories on it and have missed it greatly.....
1983 GL1100A, 1999 GL1500 SE, 1999 GL1500A