Author Topic: Front Brake CB550  (Read 473 times)

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Offline Sdsbassist

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  • Gus, Austin, MN.
Front Brake CB550
« on: June 05, 2023, 03:51:07 PM »
Hey all. 1974 CB550. Last thing before she gets on the road.

Front caliper was sticking, but master was pumping fluid. Been down this road and thought I was on the right path.

Disassembled caliper and put in a new seal.

Took out banjo bolt and used compressed air to clear our both holes. Lots of goop in what I believe is the return hole.

Cleaned everything well and reassembled, but now I cant seem to get the cylinder to pump fluid. When I crack the bleeder it seems to hiss air but the fluid level on the master doesn't seem to be going down any.

Any pointers/tips/things I did wrong?

Thanks!
Gus, Austin, MN.
Current Bike:  75 750F

Past bikes: 76 750K - "Iowa Blue",78 750K Craigslist find - "Black Beth;" 77 CB750K Basketcase, with a 75K engine; 1970 Cb750 K1, "Rosa Luxembourg"
74 cb750, 75 cb550, 77 kawa 650, 81 virago 750, 83 virago 920, 80 Honda Twinstar 200, 71 Honda CT70, 1971 Honda CB750 Rat Project "Black Dahlia Bitsa"

Offline smee

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Re: Front Brake CB550
« Reply #1 on: June 05, 2023, 05:04:11 PM »
Which banjo bolt (hose A or hose B)?

How long ago were any of the brake parts serviced? Chances are part of that goop made it's way into your caliper, but this is more a symptom of the larger issue. Those holes are small and clog easy. You will most likely need to clean it out.

I would go top to bottom and clean/inspect/flush the system completely. If the lines are old (and have had the same fluid in them for a long time), it's going to be at the point of no return.

Start with master -> Free of goop? Diaphragm good? Piston seals good?

Hose B to 3-way joint -> Unobstructed? Free of goop?

3-way joint -> Unobstructed? Free of goop?

Hose A to Pipe -> Unobstructed? Free of goop?

Pipe to caliper -> Unobstructed? Free of goop? Not bent?

Caliper -> Seal is new, Did you lube the seal when you put it in? Free of goop behind piston?


**Don't mean to belabor the point going part by part, but I have found it better than chasing your tail and just pushing the goop in-between parts.

« Last Edit: June 05, 2023, 05:07:31 PM by smee »

Offline RAFster122s

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Re: Front Brake CB550
« Reply #2 on: June 05, 2023, 06:19:12 PM »
Master cylinder has a bleeding procedure to do before you hook up the hoseā€¦
David- back in the desert SW!