Thanks Steve, well of course I've been busy fixing Subaru turbo's and Triumph Rocket 3's of late, but yesterday my bolts arrived. Now Honda, in their wisdom uses a special bolt 14mm OD, but with the end necked down to 12mm. Don gave me the measurements, so i bought the minimum 5 14mm bolts on Ebay assuming that I'd probably bugger one up, at least.
After work I waddled out to my "shop" (patio) and opened my bag of bolts. They're grade 8, so to heat the threaded ends I used my new cool tool, a "Vevor" magnetic heating coil thingy, that heated the end of the bolt in a jiffy, to red hot.
Honda Exhaust bolt 23 October 2023. 2 by
Terry Prendergast, on Flickr
I then just let it air cool (quenching in water would have been faster) to "anneal" the end of the bolt so that I could put it in my lathe and cut the end down to 12mm, and thread it.
Honda Exhaust bolt 23 October 2023. by
Terry Prendergast, on Flickr
The original bolt probably had a fine thread on it, but as I only had a couple of 12 x 1.75mm nuts, I just cut a standard thread on it, and shortened it by 10mm to 140mm, wich is apparently the stock length. I'll spray some "cold galvanising spray" on the threaded end so it doesn't rust, but I'm pretty happy with the result.
Honda Exhaust bolt 23 October 2023. 1 by
Terry Prendergast, on Flickr