Author Topic: CB750K4 what did I get myself into?  (Read 11647 times)

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Offline MRieck

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Re: CB750K4 what did I get myself into?
« Reply #75 on: August 20, 2023, 03:52:39 PM »
The small rubber looking spacers are not needed, they are said to reduce vibration noises, or some such issue as that.  I left mine out and I haven't heard any noises.

The parts may depend on what you find when you tear it down further and perform measurements.

You may need to go to an oversize piston/rings.
I have a lot of those fin buttons....if somebody needs them please let me know.
Mike
Owner of the "Million Dollar CB"

Offline HondaMan

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Re: CB750K4 what did I get myself into?
« Reply #76 on: August 21, 2023, 07:30:38 AM »
The small rubber looking spacers are not needed, they are said to reduce vibration noises, or some such issue as that.  I left mine out and I haven't heard any noises.

The parts may depend on what you find when you tear it down further and perform measurements.

You may need to go to an oversize piston/rings.
I have a lot of those fin buttons....if somebody needs them please let me know.
Mike

Mike: where did you find them? I sometimes need them for the cylinders I get for rebuilds.
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

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Offline CycleRanger

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Re: CB750K4 what did I get myself into?
« Reply #77 on: August 21, 2023, 07:37:27 AM »
The small rubber looking spacers are not needed, they are said to reduce vibration noises, or some such issue as that.  I left mine out and I haven't heard any noises.

The parts may depend on what you find when you tear it down further and perform measurements.

You may need to go to an oversize piston/rings.
I have a lot of those fin buttons....if somebody needs them please let me know.
Mike

Mike: where did you find them? I sometimes need them for the cylinders I get for rebuilds.

You can still get those from Honda but they're pricey. ~$5.00 each!
12620-286-000

(Working on my '71 CL350 now and I was amazed to see that it still all the buttons except one.)
Do you have a copy of the Honda Shop Manual or Parts List for your bike? Get one here:
https://www.honda4fun.com/materiale/documentazione-tecnica
CB750K5        '79 XL250s     CL350K3
CB750K3        '76 XS650      '76 CJ360T

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #78 on: August 21, 2023, 08:27:02 AM »
After three days of soaking a stuck spark plug and testing each day if it would break free it did today... breaking off. UGHGHUGHUGHHHHH

Oh well, I already decided I was going to take it to the machine shop to get the points screw out. Just add it to the list I guess.

Online denward17

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Re: CB750K4 what did I get myself into?
« Reply #79 on: August 21, 2023, 08:46:23 AM »
The small rubber looking spacers are not needed, they are said to reduce vibration noises, or some such issue as that.  I left mine out and I haven't heard any noises.

The parts may depend on what you find when you tear it down further and perform measurements.

You may need to go to an oversize piston/rings.
I have a lot of those fin buttons....if somebody needs them please let me know.
Mike

Mike: where did you find them? I sometimes need them for the cylinders I get for rebuilds.

You can still get those from Honda but they're pricey. ~$5.00 each!
12620-286-000

(Working on my '71 CL350 now and I was amazed to see that it still all the buttons except one.)

Are you guys indicating that they are needed?

Offline CycleRanger

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Re: CB750K4 what did I get myself into?
« Reply #80 on: August 21, 2023, 08:48:55 AM »
The small rubber looking spacers are not needed, they are said to reduce vibration noises, or some such issue as that.  I left mine out and I haven't heard any noises.

The parts may depend on what you find when you tear it down further and perform measurements.

You may need to go to an oversize piston/rings.
I have a lot of those fin buttons....if somebody needs them please let me know.
Mike

Mike: where did you find them? I sometimes need them for the cylinders I get for rebuilds.

You can still get those from Honda but they're pricey. ~$5.00 each!
12620-286-000

(Working on my '71 CL350 now and I was amazed to see that it still all the buttons except one.)

Are you guys indicating that they are needed?
Not unless you are going for a concours restoration.
Do you have a copy of the Honda Shop Manual or Parts List for your bike? Get one here:
https://www.honda4fun.com/materiale/documentazione-tecnica
CB750K5        '79 XL250s     CL350K3
CB750K3        '76 XS650      '76 CJ360T

Offline newday777

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Re: CB750K4 what did I get myself into?
« Reply #81 on: August 21, 2023, 09:36:40 AM »
The small rubber looking spacers are not needed, they are said to reduce vibration noises, or some such issue as that.  I left mine out and I haven't heard any noises.

The parts may depend on what you find when you tear it down further and perform measurements.

You may need to go to an oversize piston/rings.
I have a lot of those fin buttons....if somebody needs them please let me know.
Mike

Mike: where did you find them? I sometimes need them for the cylinders I get for rebuilds.

You can still get those from Honda but they're pricey. ~$5.00 each!
12620-286-000

(Working on my '71 CL350 now and I was amazed to see that it still all the buttons except one.)

Are you guys indicating that they are needed?
You know that there aren't buttons in between all the fins?
Stu
Honda Parts manager in the mid 1970s Nashua Honda
My current rides
1975 K5 Planet Blue my summer ride, it was a friend's bike I worked with at the Honda shop in 76, lots of fun to be on it again
1976 K6 Anteres Red rebuilding project, was originally my brother's that I set up from the crate, it'll breath again soon!
Project 750s, 2 K4, 2 K6, 1 K8
2008 GL1800 my daily ride and cross country runner

Prior bikes....
1972 Suzuki GT380 I had charge of it for a year in 1973 while my friend was deployed and learned to love street riding....
New CB450 K7 after my friend returned...
New CB750 K5 Planet Blue, demise by ex cousin in law at 9,000 miles...
New CB750 K6 Anteres Red, to replace the totaled K5, I sold this K6 at 45k in 1983, I had heavily modified it, many great memories on it and have missed it greatly.....
1983 GL1100A, 1999 GL1500 SE, 1999 GL1500A

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #82 on: August 21, 2023, 11:56:13 AM »
After breaking off the spark plug in the head I decided to take a pause and read ahead a bit in the CB750 book to see what I had ahead of me.

Not thrilled at all about "the hardest part of this disassembly may be now facing you". I am patient and don't mind going slow so maybe removing the head won't be that bad...

Also, scared about what I am going to find as far as corrosion and rust once the head is removed. I am optomistic because all 4 spark plugs were in the head and all the very dark black oil that came out when I drained it while dirty didn't seem to have any water or sparkley bits in it. So far everything that has been exposed to the elements (breather cover fasteners, valve cover fasteners, spark plugs, points cover fasteners) have been a huge PIA. Everything inside the engine has gone pretty well. I am Hopeful.

Wish me luck!

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #83 on: August 21, 2023, 03:24:00 PM »
Pulled the cam towers off and found an unpleasent surprise...

Looks like a whole spider community lived in here.. one of the former residents was found preserved in the oil.







I am guessing the spiders lived in harmony with the wasp colony that took up residence in the engine fins:



Everything is two steps forward one step back lately! haha


Offline newday777

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Re: CB750K4 what did I get myself into?
« Reply #84 on: August 21, 2023, 05:55:44 PM »
Vapor blast them suckers out a theyah.
Stu
Honda Parts manager in the mid 1970s Nashua Honda
My current rides
1975 K5 Planet Blue my summer ride, it was a friend's bike I worked with at the Honda shop in 76, lots of fun to be on it again
1976 K6 Anteres Red rebuilding project, was originally my brother's that I set up from the crate, it'll breath again soon!
Project 750s, 2 K4, 2 K6, 1 K8
2008 GL1800 my daily ride and cross country runner

Prior bikes....
1972 Suzuki GT380 I had charge of it for a year in 1973 while my friend was deployed and learned to love street riding....
New CB450 K7 after my friend returned...
New CB750 K5 Planet Blue, demise by ex cousin in law at 9,000 miles...
New CB750 K6 Anteres Red, to replace the totaled K5, I sold this K6 at 45k in 1983, I had heavily modified it, many great memories on it and have missed it greatly.....
1983 GL1100A, 1999 GL1500 SE, 1999 GL1500A

Offline HondaMan

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Re: CB750K4 what did I get myself into?
« Reply #85 on: August 21, 2023, 08:30:29 PM »
I take them to my machine shop when they look like yours. They love to put them thru their parts washer machine. They said the inside of it looks like 3 cyclones battling with each other, throwing solvents. When I get them back they look new!  :)

I see heads and cylinders like that a LOT. Mud dauber wasps and several types of spiders. When I took mine apart in 2013, though garage-kept, there were 2 well-cooked black widow spiders in the head, one on each side. One was BIG. :D
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline PeWe

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Re: CB750K4 what did I get myself into?
« Reply #86 on: August 21, 2023, 09:09:06 PM »
BrockCB750,
watch out when you remove the 4 small M6 bolts in the cavities the rubber coins covered.
Dangerous spiders!

We do not have anything here that can bite worse than a wasp sting. Except for a mild viper snake.

I have wondered if parts ordered from USA or Venezuela once should contain any extra passengers. ;D

Good luck finding all bolts that keep the cases together.
Very easy to miss one or 2 so do not use excessive force to open the cases.
Count them. CMSNL part chart show them all.
« Last Edit: August 21, 2023, 09:12:36 PM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #87 on: August 22, 2023, 02:41:51 PM »
Went to remove the 4 small bolts in the cavities... realized I likely need a long impact driver bit? Tried a regular JIS 3 screwdriver and its not going to break free  with that. Tried the thinnest walled 10mm socket I had and it was slipping off just spinning it with an extension by hand without a wrench.

In the book it says to use a flat wrench. That does not seem to be the case with my head? Am I correct in that I need to go get a long JIS 3 impact driver bit?

I misread, says the outside ones can be reached with a wrench but "A thinwall 10mm socket, or Showa T-handle 10mm, may be required as the crosspoint heads will usually strip in the attempt, if corroded." for the inboard ones. The picture shows a wrench so my brain got confused. haha

I am not even going to attempt to use a JIS3 cross point given how everything else has gone. I guess my new questions are:

1) Since none of my 10mm sockets are thin walled enough does someone have an amazon or other link to one that would work?
2) Lacking a socket suggestion, does someone have a 10mm T-handle that will be thin walled enough?

Thanks everyone!



« Last Edit: August 22, 2023, 03:28:21 PM by BrockCB750 »

Offline seanbarney41

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Re: CB750K4 what did I get myself into?
« Reply #88 on: August 22, 2023, 03:29:13 PM »
sometimes you can put the driver bit in a socket, put the socket on an extension, extension on the driver and do it that way.  Never had any trouble using 1/4" drive regular socket on those.  The torque spec for them is low but they are probably at least somewhat stuck
If it works good, it looks good...

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #89 on: August 22, 2023, 03:49:03 PM »
sometimes you can put the driver bit in a socket, put the socket on an extension, extension on the driver and do it that way.  Never had any trouble using 1/4" drive regular socket on those.  The torque spec for them is low but they are probably at least somewhat stuck

I tried the bit in the extension, immediately started to strip the cross-point head out. Its weird I have about 5 or 6 different 10mm sockets and none of them seat nicely at all. I guess I could try to hammer them on but that seems like a really bad idea.

Let me dig around more and see if I can find something with an even thinner wall. Running out of places to look though. haha

Online denward17

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Re: CB750K4 what did I get myself into?
« Reply #90 on: August 22, 2023, 03:54:24 PM »
Use a pick or something to dig out all the dirt particles from around the bolt.

Offline HondaMan

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Re: CB750K4 what did I get myself into?
« Reply #91 on: August 22, 2023, 04:39:03 PM »
I can offer this, having stumbled into it recently: at Harbor Freight they have a 1/4" drive socket set with a 10mm socket that fits. You'll have to also (probably) get their 3/8"-to1/4" adapter, but it works, and is cheap!
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #92 on: August 22, 2023, 04:48:02 PM »
Thank you everyone! I found a 1/4inch Craftsman 5 point long socket that finally worked. They came off without too much of a fight.

So embarrassing but I bought these harbor freight magnetic socket organizers and the first ones I attempted to organize was the long 1/4". I didn't finish and left the organizer in the top of the tool box covered with a bunch of crap. Figures it was that ONE out of a dozen (admittedly only one other 1/4") that worked.

I felt like I had taken crazy pills.

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #93 on: August 22, 2023, 05:32:28 PM »
Got the rest of the bolts loosened. Following the correct order.

I am asking lots of questions as I go just because I really hate forcing things and when I hit that wall I feel like I need to stop and ask people here who have a lot more experience so I don't make a catastrophic mistake. I appreciate everyone talking me through that.

Offline RAFster122s

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Re: CB750K4 what did I get myself into?
« Reply #94 on: August 22, 2023, 06:23:26 PM »
Did you take a hammer and give the screw a good hard smack or two? It can sometimes make the difference to break them free without stripping out the head. Impact driver is sometimes a good tool for removing case screws because of the galvanic corrosion that sets up sometimes.
David- back in the desert SW!

Offline seanbarney41

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Re: CB750K4 what did I get myself into?
« Reply #95 on: August 22, 2023, 06:24:55 PM »
No worries...your questions are good.  It's fun for us to help you successfully
If it works good, it looks good...

Offline PeWe

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Re: CB750K4 what did I get myself into?
« Reply #96 on: August 22, 2023, 08:29:14 PM »
If your questions cover everything plus all mistakes that is likely to make, this thread will help others doing this for the first time or too long time ago ;D ;D
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline BrockCB750

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Re: CB750K4 what did I get myself into?
« Reply #97 on: August 23, 2023, 07:44:39 AM »
Some good news got the head off without too much trouble which really surprises me but I am just going to take this as a win and not think too much about it. Hoping it doesn't mean there was a severe overheat situation or warpage that allowed it to come apart much easier than expected. Didn't spend a ton of time inspecting the gasket but it looks fine?

Not sure what comes next because I thought this part would take me a lot longer...






Online denward17

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Re: CB750K4 what did I get myself into?
« Reply #98 on: August 23, 2023, 08:07:12 AM »
Not sure what your overall goal is, but I would check for valve seat leakage with some type of fluid in the ports.

If leaking take valves out and repair, check valve guides and seals.

Take cylinder off and inspect pistons/rings/cylinder walls, clearances and such.

Offline calj737

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Re: CB750K4 what did I get myself into?
« Reply #99 on: August 23, 2023, 08:23:24 AM »
Not sure what your overall goal is, but I would check for valve seat leakage with some type of fluid in the ports.

If leaking take valves out and repair, check valve guides and seals.

Take cylinder off and inspect pistons/rings/cylinder walls, clearances and such.
Before you start tearing the motor down further, what is the original mileage? Often, you create issues when none exist in an attempt to verify conditions that would otherwise not be an issue on a low mileage motor.

For instance, you can rotate the crank and do a visual inspection on the cylinders without disrupting the seating. Drizzle a bit of oil in them and see if the rings wipe the oil. It's not as exact as a bore mic, but it is pretty reliable.
« Last Edit: August 23, 2023, 08:25:25 AM by calj737 »
'74 550 Build http://forums.sohc4.net/index.php?topic=126401.0
'73 500 Build http://forums.sohc4.net/index.php?topic=132935.0

"Of all tyrannies, a tyranny sincerely exercised for the good of it's victim may be the most oppressive. It may be better to live under robber barons than under omnipotent moral busybodies. The robber baron's cruelty may sometimes sleep, his cupidity may at some point be satiated, but those who torment us for our own good will torment us without end for they do so with the approval of their own conscience." - C.S. Lewis