Author Topic: 1976 550CB duel front disc conversion questions  (Read 1202 times)

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Offline jjc

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1976 550CB duel front disc conversion questions
« on: August 27, 2023, 04:50:50 PM »
Yes, I know there are other posts on this subject, but I'm confused.

I have a second disc. It is actually my original which was replaced with a drilled disc.  I can drill my original, so disc situation solved.

My questions revolve around what I don't have, where to get it/them & what has to be done to run the original speedo, which I would like to keep (as well as the tech)

I am new and tried to ask questions directly to a member, but don't seem to be able to.  I'm sorry to have you have to go on again about my questions.

what do I have to do / machine, if anything, to my 2nd disc?
what do I have to do to my right hand drive parts? I would like to keep  the drive on the right for the speedo
don't I just have to buy a 2nd caliper, pads, and mounting arm, reservoir with brake switch.
I will change over to braided lines on both eliminating the left tube and block and run a second line from a duel banjo bolt right from the new reservoir.

I will need a reservoir that can handle 2 disc (move enough fluid) also.

If any machining has to be done to anything, is anyone making the necessary part?


« Last Edit: August 27, 2023, 05:02:18 PM by jjc »
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA

Offline Shtonecb500

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« Last Edit: August 27, 2023, 07:42:52 PM by Shtonecb500 »
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline Shtonecb500

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Re: 1976 550CB duel front disc conversion questions
« Reply #2 on: August 27, 2023, 07:46:16 PM »
use the links i provided for reference in the above posts. Your stock MC will work for dual calipers on our bikes, just update your lines like you mentioned. All you really need to make the mods is a hand grinder/cutting wheel, they are pretty easy. Just double up on all the parts with the brake system stock side, you will have to most likely space things out to ensure the caliper pads are square with the rotor, I usually use 1mm washers between the fork lower and the caliper arms to space it outward. you will have alot of back and forth figuring this all out for reasons you will figure out.

Have fun.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline bryanj

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Re: 1976 550CB duel front disc conversion questions
« Reply #3 on: August 28, 2023, 12:07:45 AM »
Those articles keep coming and are both WRONG.

You need to look at your front wheel hub and see if the spigot on the speedo side has two flats milled on it or not then come back and i will tell you what you need
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline MauiK3

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Re: 1976 550CB duel front disc conversion questions
« Reply #4 on: August 28, 2023, 07:27:17 AM »
+1 on stock master cylinder.
you'll have a little more lever movement but it works great, just need good brake lines.
I think the CB750s are the same in which case Yamiya will have the parts you need.
1973 CB 750 K3
10/72 build Z1 Kawasaki

Offline Don R

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Re: 1976 550CB duel front disc conversion questions
« Reply #5 on: August 28, 2023, 08:25:46 AM »
  Scroll down to the double disc with no flats on the hub question. The answers are the same for 550 and 750. The stock M/C works fine, you just have more lever travel to move the pads. I'm working on a double disc myself, some guys use 550 double discs and caliper brackets on 750 because the rotor is slightly smaller and lighter.
« Last Edit: August 28, 2023, 08:29:09 AM by Don R »
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Offline jjc

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Re: 1976 550CB duel front disc conversion questions
« Reply #6 on: August 28, 2023, 10:33:38 AM »
OK, it was suggested that the enclosed links are wrong info & photos are needed, so I took 2.  Is this what  you need?
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA

Offline bryanj

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Re: 1976 550CB duel front disc conversion questions
« Reply #7 on: August 28, 2023, 04:49:44 PM »
Unfortunately not, it is whats under the speedo drive plate i need to see which involve removing the bolts and chrome plate, i have explained the differences many times but people still get it wrong so only way is to show me.
Under that plate is part of the hub that sticks out, a spigot, and there are two types
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline maxheadflow

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Re: 1976 550CB duel front disc conversion questions
« Reply #8 on: August 28, 2023, 09:44:24 PM »
While this is a CB750, the process is pretty much the same. Did my CB550F the same way years ago.  Clamp the speedo drive hub in a lathe and machine the side so that the disc fits over it.   2 5mm flatheads to hold in place..

I cut the rivets on the fender and reverse the bracket and forks.




Offline Don R

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« Last Edit: August 28, 2023, 10:23:24 PM by Don R »
No matter how many times you paint over a shadow, it's still there.
 CEO at the no kill motorcycle shop.
 You don't need a weatherman to know which way the wind blows.

Offline jjc

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Re: 1976 550CB duel front disc conversion questions
« Reply #10 on: August 29, 2023, 08:49:12 AM »
BryanJ
OK, I have stripped down my wheel as far as you can go.
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA

Offline bryanj

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Re: 1976 550CB duel front disc conversion questions
« Reply #11 on: August 29, 2023, 02:09:06 PM »
That is the later hub that needs the plate in the ebay link posted BUT put the second disc on first so as to centralise it better.

The articles are wrong because, as i have posted many times, you CAN NOT use the 500/550 plate as it is identical to the 750, you can use the CB750K0 plate again shown in a link above IF you have the hub with two flats.
In my humble opinion machining out two slots weakens the carrier too much PLUS you have to open out the centre to allow it to fit over the drive plate and this needs accurate lathe work and ruins the disc/carrier for any other use.
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline jjc

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Re: 1976 550CB duel front disc conversion questions
« Reply #12 on: August 30, 2023, 10:25:34 AM »
Where were the specs on the longer disc bolts?
I have to buy since there are none local. So directions on where to get them also appreciated.
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA

Offline 38rudge

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Re: 1976 550CB duel front disc conversion questions
« Reply #13 on: August 30, 2023, 10:50:04 AM »
You will find that the front disc bolts used on the GL1000 Gold Wing will do the job. Don't know if they are still available new but when I did my twin disc I purchase a good 2nd hand set on e-bay.

You might find the following link, if it works, useful as it outlines how I did mine on my CB750K2: http://www.sohc.co.uk/index.php/topic,21171.0.html

« Last Edit: August 30, 2023, 11:00:58 AM by 38rudge »

Offline jjc

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Re: 1976 550CB duel front disc conversion questions
« Reply #14 on: August 30, 2023, 09:40:25 PM »
Doesn't anyone know the length needed for two discs?
I know I don't need to maintain metric or the same tpi but to order I need to know a proper length. It would be nice to know the other data also so I can order w/o issue.
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA

Offline bryanj

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Re: 1976 550CB duel front disc conversion questions
« Reply #15 on: August 30, 2023, 11:37:36 PM »
8x110 ht bolts with nylock nuts, head end to speedo drive end
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline Shtonecb500

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Re: 1976 550CB duel front disc conversion questions
« Reply #16 on: August 31, 2023, 05:04:42 AM »
srry bout posting those links, lol.
73/74'' CB500/550 resto-mod - sold
75' 750f 91' cbr f2 swap cafe - mock up
74' 750 chopper hardtail - complete - sold
74' CB750/836kit - Black mix & match - daily rider - always tweaking
71' cb500 K0 survivor - complete
71' K1 - CANDY GOLD/BROWN Winton kit - in process

Offline MauiK3

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Re: 1976 550CB duel front disc conversion questions
« Reply #17 on: August 31, 2023, 05:11:30 PM »
I checked Yamiya, oddly they don’t have the bolts, they used to. Saw some on eBay
1973 CB 750 K3
10/72 build Z1 Kawasaki

Offline PeWe

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Re: 1976 550CB duel front disc conversion questions
« Reply #18 on: September 01, 2023, 07:45:51 AM »
My CB750 K6 has got that type of hub design on its latest wheel.
I use this one.

« Last Edit: September 01, 2023, 07:49:43 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline bryanj

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Re: 1976 550CB duel front disc conversion questions
« Reply #19 on: September 01, 2023, 07:56:46 AM »
Dont worry about the links, i have the odd bad day where reapeated myself makes me grumpy, and yes i have the sweatshirt from Disney
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline jjc

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Re: 1976 550CB duel front disc conversion questions
« Reply #20 on: September 01, 2023, 08:18:12 AM »
Ya, I'm waiting for my conversation part order to come through.
Thanks for giving me bolt specs . Then I will have to understand just what is left off when I add the new part
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA

Offline jjc

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Re: 1976 550CB duel front disc conversion questions
« Reply #21 on: September 03, 2023, 10:53:49 AM »
do I understand correctly that the thread of the 550 caliper inlet for the brake line is 1.25?  Whats the dia? I want to order some brake lines from Speigler and they rate by an 'M' I believe.
« Last Edit: September 03, 2023, 11:02:21 AM by jjc »
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA

Offline bryanj

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Re: 1976 550CB duel front disc conversion questions
« Reply #22 on: September 03, 2023, 11:38:25 AM »
Its M10 but cant remember wether its 1.0 or 1.25, fairly certain it is NOT the common car one, Honda cars are the same as the bikes, or at least they are here in uk
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline Godffery

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Re: 1976 550CB duel front disc conversion questions
« Reply #23 on: September 03, 2023, 02:43:11 PM »
 If you'd like; I can cam provide just about anything you'll need for Twin Disc, or even a complete bolt-on kit made to order.
 https://www.instagram.com/p/CJFoMCEB4pF/?img_index=1

 I can also modify the Calipers to mount Banjo fittings directly. 
 https://www.instagram.com/p/CXKnBWCsOiF/?img_index=2

Offline jjc

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Re: 1976 550CB duel front disc conversion questions
« Reply #24 on: September 04, 2023, 09:04:19 AM »
I thought i posted this but I don't see it so - can anyone verify that the calipers brake line inlet is 10m
J.C. 
1976 550CB, 82' Honda 110T, 2000' Buell X3, 96' Yamaha 350XT, 16' Honda 450X, 2014 BMW R9T, 2003 BMW KGT,
2016 BMW 800GSA