More progress! I have just created the 4 'halves' of the 2 air intake runners that will go from the intake air plenum to the carbs. The air plenum will be created by enclosing the area between the tank and the frame backbone using a rubber skirt. Due to space limitations, the intake runners can only be 1 pipe width at the top going to 2 pipes (1 for 2 carbs, paired per side).
Here are the 4 sink traps that will make up the intake runners, the template I created on my PC and my chop saw.
The jig was created by cutting 2 holes and securing 2 blocks of wood to position each piece.
Here is the 1st right hand intake in the jig ready to cut.
4 pieces after cutting: 2 right hand and 2 left hand.
The jig can now be used to glue a right hand and a left hand piece together creating one dual intake runner.
I will use Liquid Nails Mirrow Adhesive which is thick, sticky and sets up real strong. Rubber sheet cut into strips will seal around the carb intake throats.