I'm as happy as a pig in the proverbial! Don't you find that it's the little things that often give the greatest buzz?
Putting things back together after replacing valve and guides, I struggle a bit with getting the head back on; but that's another story...
Yesterday I was replacing the rear brake pedal and couldn't understand why the brake wouldn't work. I hadn't disturbed anything except the pedal and the adjusting nut at the rear wheel; so what could be wrong. Inspection revealed nothing, so I eventually decided to have a beer and sleep on it.
This morning I did what every sensible person does, or should do. I searched this site and found several posts dealing with adjusting the rear brake. Line up the marking dots at front and back, make sure the arm on the front spindle goes between the swinging arm and engine, and away you go.
Well! Firstly my rear cam and brake arm don't have any marking dots; instead there is a smooth portion on the cam that lines up with a slightly wider smooth portion on the the arm. It took me a while to notice this and to see that it allows some adjustment. Pic No 1.
Secondly, the spring on the front spindle has to sit completely on the spindle; otherwise the arm hits the crankcase, hindering forward movement. Pic No 2.
And finally line up the dots which my spindle and pedal
do have.
The result? a rear brake that activates with about 1" of pedal travel – perfect!
Hope this helps someone else still at school.