Author Topic: Found a NOS set of CB550 barrels  (Read 523 times)

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Offline Oddjob

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Found a NOS set of CB550 barrels
« on: August 22, 2024, 10:19:27 AM »
Spotted the part number when running down a list of parts available from a major dealer in the USA. The cost, I thought, was reasonable for a set of NOS barrels, $350 plus postage. After postage I paid just short of £400. However before buying what could be a rusty set of barrels with broken fins and peeling paint I asked the dealer to send me some pics and some sort of description of how they looked after almost 50 years in storage. The pics showed them still stored in an original Honda box, wrapped in a Honda marked plastic bag and also wrapped in heavy duty Honda marked brown paper, might have been oiled paper at some time but it's dry now.

There wasn't any clear pics of the liners but the dealer said they were in excellent condition, so I decided to take a chance and buy them.

They arrived about 10 days later. They are not in excellent condition, they are in superb condition. No broken fins, the liners are bright and shiny and no rust present at all, you can still see the honing marks from the factory. All in all a great result.

I have 6 sets of NOS standard Honda rings, 13011-374-000 so I thought I'd check and see what the piston ring end gap was. After checking every set of rings, using the top ring, in each bore, I can report that there is a difference in end gap, which is odd as you'd expect them all to be the same. On average 3 sets had a 0.009 thou end gap and 3 sets had a 0.011 thou end gap. Not exactly as tight as I expected them to be TBH, standard end gap is between 0.005-0.013 thou with the service limit of 0.027 thou.

The good news is that I still have all the rebore sizes available if I or the next owner ever need them. The paint is really good, couple of really small marks and the casting around the camchain tensioner bolt is pretty rough around it, the edges of the fins is also quite rough. So I think I'll commit sacrilege and do some work on these barrels. I already have a set of barrels I've worked on, the edges of the fins were flattened and polished, like the Harley barrels, they were then ceramic coated in satin black, this coated the edges of the fins so they were re-sanded and repolished back to previous state. I intend to go the same way with these barrels, that will upset some I suppose but I like what I like and the standard silver engine finish whilst attractive doesn't float my boat, I prefer to have the crankcases silver and the barrels and head in satin black with the camcover silver. The casings will be mirror polished I think.

The barrels will be rebuilt with standard genuine pistons and standard genuine piston rings with clips and pins original Honda as well. Hopefully that should give me a really good compression reading after running in.

Some pics. Packaging.



Original wrapping



Head gasket surface



Front view



No.4 cylinder end view



Rear view.



No.1 cylinder end view



Bore view, bores are actually quite dry, no oil feel at all.


Offline WaxhawFive

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Re: Found a NOS set of CB550 barrels
« Reply #1 on: August 22, 2024, 11:03:32 AM »
That's awesome, very cool find!!
1975 CB550F Super Sport

Online bryanj

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Re: Found a NOS set of CB550 barrels
« Reply #2 on: August 22, 2024, 11:42:37 AM »
Might sound like sacrilidge but get about 5 thou decked from the top to compensate for the thicker head gaskets now, it decreases the depth of the O ring recess and stops oil leaks
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline denward17

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Re: Found a NOS set of CB550 barrels
« Reply #3 on: August 22, 2024, 11:46:33 AM »
Nice score!

Offline Oddjob

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Re: Found a NOS set of CB550 barrels
« Reply #4 on: August 22, 2024, 01:06:30 PM »
No need Bryan, I have a few genuine gasket sets, got 7 bottom end sets for the 500 alone.

I'll need to pop down to yours sometime and get by ceramic coated barrels rebored out to 0.5", found some water damage on the liners which the light surface rust was hiding. I'll marry those up with my new genuine Honda 0.5 pistons and rings and have a spare set of barrels in case I ever need them.

Online bryanj

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Re: Found a NOS set of CB550 barrels
« Reply #5 on: August 22, 2024, 01:09:31 PM »
Ken i have just split a 550 and i think it has standard pistons complete, didnt get barrels, you want em for postage? I was going to bore some 500 barrels to fit!
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Online newday777

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Re: Found a NOS set of CB550 barrels
« Reply #6 on: August 22, 2024, 01:15:21 PM »
WOW! A great find 👏
Stu
Honda Parts manager in the mid 1970s Nashua Honda
My current rides
1975 K5 Planet Blue my summer ride, it was a friend's bike I worked with at the Honda shop in 76, lots of fun to be on it again
1976 K6 Anteres Red rebuilding project, was originally my brother's that I set up from the crate, it'll breath again soon!
Project 750s, 2 K4, 2 K6, 1 K8
2008 GL1800 my daily ride and cross country runner

Prior bikes....
1972 Suzuki GT380 I had charge of it for a year in 1973 while my friend was deployed and learned to love street riding....
New CB450 K7 after my friend returned...
New CB750 K5 Planet Blue, demise by ex cousin in law at 9,000 miles...
New CB750 K6 Anteres Red, to replace the totaled K5, I sold this K6 at 45k in 1983, I had heavily modified it, many great memories on it and have missed it greatly.....
1983 GL1100A, 1999 GL1500 SE, 1999 GL1500A

Offline Oddjob

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Re: Found a NOS set of CB550 barrels
« Reply #7 on: August 22, 2024, 04:27:04 PM »
Yeah, save em Bryan. I’ll pick them up when I pop down.

Online Stev-o

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Re: Found a NOS set of CB550 barrels
« Reply #8 on: August 23, 2024, 07:05:45 AM »
Congrats...rare find.
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........