Author Topic: 1971 CB750 K1 Restoration Project- Restoring Still...  (Read 4158 times)

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Offline PeWe

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Re: 1971 CB750 K1 Restoration Project- Restoring Still...
« Reply #50 on: March 22, 2025, 06:40:50 AM »
I have replaced pump several times with my CB750 on side stand. 2 times for priming it (again) due to air trapped inside.
(Last time due to I removed the spring , piston with rubber I replaced due to wet sumping, oil in tank leaked thru the pump when parked. Air entered when oil went out the short time it took to do the rubber swap. Had to remove pump and prime it in a container with oil.)

If stock 4-4, remove pipes for cyl 3-4.
I had to remove my 4-2-1 on my K6 completely since it cover the oil pan

I used my phone selfie cam to inspect the pump and everything else. Remove  eventual  gasket residues. A pain if a sealer has been used before with residues on gasket surface.

Honda stock gasket (light green) the best alternative I have tried.
Holes where they should and a have  nice surface.
Oilpan can be removed several times without replacing the gasket. Same with other covers when using Honda gaskets

I was laying down on my back when I was installing the carefully primed pump. Then I saw how to fit it.

Priming:
You have to rotate the pump sprocket with the relieve valve open to let air bubbles out when priming. The big alu nut removed or at least almost off with spring and piston inside.

Stock spring better than eventual oil pump kit replacement spring. I got 70PSI when cold with shiny replacement spring when cold at idle. 80PSI with old stock.

Rotate sprocket with pump submerged in oil, cover one hole with finger. You'll feel how it will suck. If not, cover the other hole. Rotate in other direction and feel the underpressure.
If you can not feel this, pump has air and will not work. No oil pressure when running engine on starter without sparkplugs.

The 3 new o-rings and knock pins must sit. Easier to have some oil on them.  You'll see which is best, knock pin sit in case or pump. O-rings are important. I did both.... ;)

The pump must go on absolutely parallel to engine to avoid damaged knock pins or alu scratched off.

There is a reason why I have ca 10 new knock pins as spare ;D ;D

Worst first time....
« Last Edit: March 22, 2025, 09:27:56 AM by PeWe »
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline MauiK3

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Re: 1971 CB750 K1 Restoration Project- Restoring Still...
« Reply #51 on: March 22, 2025, 07:55:45 AM »
That first time learning can be painful but after that, all good :-))
1973 CB 750 K3
10/72 build Z1 Kawasaki

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Re: 1971 CB750 K1 Restoration Project- Restoring Still...
« Reply #52 on: March 22, 2025, 07:57:47 AM »
John, Maui and Per....Thanks for your valued input on the subject!

   I'll be leaving it off till engine is back in and bike is back on it's feet with the capability to spin the engine w/out plugs to confirm pressure buildup.
1971 CB750 K1
1967 BSA 441 Victor
1966 Yamaha 250cc YDS3c Big Bear Scrambler

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Re: 1971 CB750 K1 Restoration Project- Restoring Still...
« Reply #53 on: March 23, 2025, 10:35:20 AM »
After researching the forum for methods to disassemble front caliper assembly, I used the grease gun process to press out the pad, piston and seal.  Even though there were only a couple threads engaged from the grease gun to the caliper assembly it worked like a charm.  Thanks to the forum population for the insight into how to tackle this task.

Also received the new clutch lifter plate to replace the original that had a hairline crack in it.

I got a photo of a modified CB750 in the back of a pickup, but wasn't able to find the owner to ask any questions.
1971 CB750 K1
1967 BSA 441 Victor
1966 Yamaha 250cc YDS3c Big Bear Scrambler