Ok, so update/current status:
- New battery, new air filter, D8EA's with .026" gap, clean fuel (90 octane no ethanol), stock airbox, clean carbs (ultrasonic), new orings (from 4into1), stock brass — #35 and #75 and all have keihin star logo stamps on them, needles c-clips are on at the middle, carburetors are vacuum synced, ignition timed static then dynamic (ever so slightly forward of the marks, seems to run better there).
- New thing: I lowered the floats to 24mm to try and lean it out.
- Update: I rode the bike for about 25 minutes today. Unfortunately (?) it still seems to start right up without the choke (a hint to that it may be too rich still?). It runs smooth as a top, honestly, just incredible...for about 15 minutes. So, FWIW, the floats did help a little perhaps. Then the low rpm starts stuttering and it has a hard time coming off idle. After the ride the plugs are blackened up again — its just too rich...
Maybe when i cleaned the slow jets I enlarged the size of the hole? I dont think so...but not sure why this thing is still so rich. What other wisdom would ya’ll have for getting this thing to lean out? Should I consider moving the needle clips?