Author Topic: 400/500/550 Throttle spring stop  (Read 541 times)

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Offline bryanj

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400/500/550 Throttle spring stop
« on: October 25, 2025, 04:07:13 AM »
I have noticed recently that a few people have asked where the throttle return spring hooks onto on the carbs listed.

There is a solid bar fitted between carbs 2&3 and its easy to loose/miss.plus it does not exist on the parts list!

Having just stripped a set of 400 carbs for cleaning i have measured one so you can make one if you lost it.

These sizes are from a cheap digital caliper set

Length. 10.1 mm

Diameter. 5.9 mm

Groove diameter at base. 4.3 mm

Groove width. 1.8 mm

Moderators may wish to move this to a different place but put it here so most people can see
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline HondaMan

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Re: 400/500/550 Throttle spring stop
« Reply #1 on: October 25, 2025, 11:36:15 AM »
I've had to make several of those, too, Bryan. I've variously used parts of (old, used) drill bit shanks, aluminum rod from the hardware store, or smooth the shank of a small bolt (not always a metric one!).

Thanks for the measurements! Next time I'm at my lathe I might just make up a handful of these for the 'lost'. ;)
See SOHC4shop.com for info about the gadgets I make for these bikes.

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Offline bryanj

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Re: 400/500/550 Throttle spring stop
« Reply #2 on: October 25, 2025, 01:27:07 PM »
You are welcome Mark, just done chains,dampers, rebore etc on a 400 and he wanted the carbs stripped and cleaned, they looked good until i tried to look through the pilots!
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline HondaMan

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Re: 400/500/550 Throttle spring stop
« Reply #3 on: October 25, 2025, 02:54:31 PM »
You are welcome Mark, just done chains,dampers, rebore etc on a 400 and he wanted the carbs stripped and cleaned, they looked good until i tried to look through the pilots!

Doesn't that make you wish you had a set of [labelled] micro-sized metric drill bits? :D
It does me: I once even bought a 100-drill set that was called "carburetor drill bits", and while they were (are) very tiny, they aren't marked in any way: I had to make a drill bit index up for them, measure each one, and then drill a hole with it to see how big it was. That was a long winter: I've never even used one of them on carbs, either, because when I tried to drill out a corroded-up pilot jet, the bit just broke off inside the hole! Argh...

I need a laser...about 400 watts oughtta do it...
See SOHC4shop.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book
Link to My CB500/CB550 Book: https://www.lulu.com/search?sortBy=RELEVANCE&page=1&q=my+cb550+book&pageSize=10&adult_audience_rating=00
Link to website: https://sohc4shop.com/  (Note: no longer at www.SOHC4shop.com, moved off WWW. in 2024).