Yay, it’s fixed! Yesterday I took way too many tools across to the storage unit. I had a fully charged car battery and jumper leads, so the first thing I tried was jump starting it just in case the ignition wasn’t getting enough volts to give the coils enough voltage while the starter motor was hogging the power. Nope, it fired on #2 and 3, but not #1 and 4. I pulled the plugs and checked for spark, but got none.
I drained the gas tank and removed it, and checked the connections between the Dyna 2000’s black box and all appeared to be in order. I did a coil test with my cool little electrical multi function probe, and they both checked out. Fcuk. I moved the main wiring harness slightly, and saw that the signal wire to the coil had broken off! Woohoo! These wires are very fine gauge, and must have just vibrated off its connector, which was still attached to the coil.
I’d brought over some cool heat shrink terminals and my little DeWalt battery heat gun, so put on a new ring terminal and attached it to the coil. I checked for spark and got a nice spark, so put everything back together, noting that one fuel hose needs replacing because it’s crimped, and gave the throttle cable a lube. I turned the ignition on and hit the button, and… nothing. WTF? I don’t know why, but I turned the kill switch off and back on again, hit the button, and it fired right up. Weird.
Anyway the process took a bit longer than my tapping this into my iPhone, so I didn’t have time for a long ride, plus I wasn’t happy with that fuel line (I could have driven to the auto parts store but I like to use clear fuel line so I can see that fuel is going to the carbs) but I thought I would just go for a quick lap of the road outside the storage place. The throttle was still way too stiff, so I couldn’t just ease the throttle on smoothly, it really pissed me off, either almost stalling it, or over-revving it.
It was only until I was riding with no other vehicles around on the 1/4 mile back to the storage place that I could crank it on, and Fark! This thing is a weapon! I’d forgotten how quick it is, I reckon it’s as quick as the ZZR1100 and VMax! I’m in love again. I went home and ordered some more fuel line and a new throttle cable that should arrive this week, and I’m hoping that it’ll be more pleasant to ride at normal (legal) speeds. Anyway I’m glad it wasn’t a major problem. Once I get the throttle sorted, I’ll see what it’s like around town again, and if I’m happy with it, I’ll get it road legal and start doing some rides on it.
