Author Topic: Honda CB fender rust - how to treat?  (Read 223 times)

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Offline kyle750

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Honda CB fender rust - how to treat?
« on: January 14, 2026, 05:50:48 AM »
Currently sorting an original K1 fender.  Top chrome looks very good with no dents or dings but the underside is rusted.  Kannika finished sanding off the rust but it is now exposed metal.  Were the undersides of original Honda CB fenders  galvanized?  What is the best treatment after refinishing and removing the rust.   I live in Thailand where it is very hot and humid so moisture trapped under a fender will rust very quickly.  Thanks!

Offline bryanj

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Re: Honda CB fender rust - how to treat?
« Reply #1 on: January 14, 2026, 06:24:37 AM »
Silver Hammerit, or smoothrite, paint
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Offline kyle750

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Re: Honda CB fender rust - how to treat?
« Reply #2 on: January 14, 2026, 07:07:31 AM »
Silver Hammerit, or smoothrite, paint

Thanks mate.  Hammerite is available in Thailand.  Looks like a great paint for rusted metal.
« Last Edit: January 14, 2026, 07:11:56 AM by kyle750 »

Offline PeWe

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Re: Honda CB fender rust - how to treat?
« Reply #3 on: January 14, 2026, 07:30:20 AM »
I sprayed my NOS fenders when I built my CB750 K2
(K1 rear fender, later K2- K6 front)

Rattle can
Sound-dampening sill protection that protects against stone chippings, corrosion, oil, petrol, water and salt.

https://www.biltema.se/en-se/car-care/car-maintenance/corrosion-inhibitors/sill-protection-spray-500-ml-black-2000047132
« Last Edit: January 14, 2026, 07:32:21 AM by PeWe »
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CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
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http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
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http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline BenelliSEI

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Re: Honda CB fender rust - how to treat?
« Reply #4 on: January 14, 2026, 07:51:04 AM »
Silver Hammerit, or smoothrite, paint

Thanks mate.  Hammerite is available in Thailand.  Looks like a great paint for rusted metal.

My favorite solution too.

Offline lash

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Re: Honda CB fender rust - how to treat?
« Reply #5 on: January 14, 2026, 08:15:31 AM »
Flexseal works well
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Offline Don R

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Re: Honda CB fender rust - how to treat?
« Reply #6 on: January 14, 2026, 09:31:48 AM »
 Truck bedliner is popular with the 4X4 guys, they use it underneath too.
No matter how many times you paint over a shadow, it's still there.
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Offline HondaMan

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Re: Honda CB fender rust - how to treat?
« Reply #7 on: January 14, 2026, 09:51:45 AM »
Flexseal works well

+1 on this stuff. Nasty to apply, but sticks like it was made for the task.
See SOHC4shop.com for info about the gadgets I make for these bikes.

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Offline MauiK3

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Re: Honda CB fender rust - how to treat?
« Reply #8 on: January 14, 2026, 01:49:38 PM »
After cleaning I have used Ospho to stop the rusting, self etching primer and then the top (under) coat of choice.
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Offline Alan F.

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Re: Honda CB fender rust - how to treat?
« Reply #9 on: January 14, 2026, 05:02:25 PM »
Evaporust followed by CorrosionX for me.

Offline kyle750

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Re: Honda CB fender rust - how to treat?
« Reply #10 on: January 14, 2026, 05:42:09 PM »
Many thanks for all the helpful suggestions.  I will be limited to what I can buy in Thailand so still checking available options. Here is another photo of the sanded fender with a light coat of oil to prevent flash rusting.  I have the exact same dilemma with the tail light bracket.  Outer chrome is in excellent condition but the interior is heavily rusted.  I will be treating both at the same time.

Offline Kelly E

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Re: Honda CB fender rust - how to treat?
« Reply #11 on: January 14, 2026, 07:00:01 PM »
I soak in EvapoRust, mask and spray the bottom with rattle can bed liner. Works great and helps protect the fender. As long as you are not going to show the bike in a big time bike show it's a good thing.
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The Rust Bros. Garage Collection
1974 Honda CB 550 K0                                            1971 MGB/GT
1975 Honda CB 400F Super Sport                          1972 MGB/GT
1977 Kawasaki KZ 1000 LTD                                   1985 GMC S15
1978 Kawasaki KL 250
1980 Suzuki GS 1100E
1983 Honda CB 1100F
1984 Honda VF 700S Sabre
1984 Honda VF 1000F Interceptor
1990 Moto Guzzi 1000 Le Mans
1994 Kawasaki Concours ZG 1000A9
2005 Harley Davidson Fat Boy

Offline dave500

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Re: Honda CB fender rust - how to treat?
« Reply #12 on: January 15, 2026, 02:46:33 AM »
hammerite is great paint,we use it here in australia,be sure the surface is as rust free and clean as you can get it,sometimes overlapping metal makes it hard to scuff all sufaces,soaking in mollasses will get to the unseen areas,but youll need to paint straight away after rinsing it off.

Offline MauiK3

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Re: Honda CB fender rust - how to treat?
« Reply #13 on: January 15, 2026, 07:06:04 AM »
You can also remove rust with electrolysis, simple and gentle, inexpensive. Re-coat with paint of choice right away, works great, won't harm the chrome like some other methods.

https://www.instructables.com/Electrolytic-Rust-Removal-aka-Magic/
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Offline Stev-o

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Re: Honda CB fender rust - how to treat?
« Reply #14 on: January 15, 2026, 07:12:43 AM »
... spray the bottom with rattle can bed liner.

+
1...I've used a similar product.  Doesnt look correct but really cant see it.

I think Hammerite is the route you should go.
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