OH FFS.
Just had a go-round with about six different things all one right after the other.
Fixed the hot starting problem by replacing the wire from solenoid to starter motor- when it got hot, it increased the wire's internal resistance enough to prevent adequate power to turn the starter motor fast enough.
While I had the sprocket cover off, I thought "Hey, the oil pump has been seeping for awhile. I should fix that."
So then there was BS finding the correct o-rings, etc etc.
I put the cover back on and crap happened. By "crap" I mean, the oil pressure light wouldn't go out this morning when I got on to go to school. I couldn't hear anything but had visions of Bad Things Happening, so took the car instead. Stopped by Honda to get the oil pressure sensor I'd ordered.
Popped the cover off and it was immediately obvious what ruined my day. Somehow the oil pressure sensor's wire got pinched/destroyed when I put the cover on. Great. Samson's stator measured out just fine, though, so I spent an hour or two swapping everything over. Started 'er up. Flawless. Oil light went right out, etc etc. Good times!
Decided that before I really button everything up, I should probably check the resistance between the black and white brushes. 10 something. WTF.
Loosened. Tightened. 15 something. GRR.
Took the alternator cover/stator off. scuffed the sliprings (again) cleaned up the brushes. Sprayed a little electronics cleaner on and worked everything around enough to clean off the ton of carbon dust that was all over everywhere. Tested brushes individually- about half an ohm resistance there. That's ok.
Put everything back together- 6.4 ohms! I can live with that! (that's about 5 and the half ohm each wire)
buttoned the puppy back up and started 'er again just to make sure. oil light went out again (yay!) changed the turn signal bulb that blew its 'turn' filament, and finished up.
AAAAhhhhhhh.
It has a weepy leak from the new oil filter cover but I'm done for now.