Author Topic: Resistors for 3-ohm coils!  (Read 40749 times)

0 Members and 2 Guests are viewing this topic.

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #25 on: February 17, 2008, 11:36:48 AM »
.........
The only fly in the "plug-on-coil" ointment: I need to get the LED timing lights working well. There is no way to use a conventional timing light on a plug-on-coil setup, so I need to have a timing set method for the users, or there will be hell to pay!

Many moons ago, I had the happy task of grinding valves on a ...... hmm.... think it was a Nissan Pulsar. Anyhow... it was a twin-cam engine with coil on plug ignition. As I recall, this engine had a cam position sensor which could be adjusted to set timing.

I did some digging in the toolbox and found my timing light adaptor:

It is the end of a spark plug stuck to a short length of a plug wire, with a bead tie added to keep the coil from falling off.

Hope this helps.

Happy trails.


Ah, back to the old days...in the days when steel was being invented for vehicles,...we used to have these long (3") springs that fit onto the end of a sparkplug and were wound on the other end to mimic the plug's tip, much like your gadget here. I still have one! This was before the inductive timing lights came along and replaced the older, hook-to-the-plug-directly neon or strobe lights. This could be an option, if the arrangements and bends are such that they will fit into the HOT area of those 2 center plugs. I still have burn scars from checking timing on SOHC4 engines with those old devices.  :P
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #26 on: February 17, 2008, 11:38:27 AM »
kinda OT but what is the stock size of the CB550 wiring, 18ga?

It's metric, but in between 20 and 22 AWG size.
Please drop me an e-mail at mgparis@concentric.net for ordering.
« Last Edit: February 17, 2008, 11:57:36 AM by HondaMan »
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #27 on: February 17, 2008, 11:56:13 AM »
Not so sure that the Dyna III is particularly fragile.  For what its worth, mine's (installed on 78 750k) 15 years old with 10 of that running with 3ohm Dyna coils (no resistor).  When I recently added a relayed power source to my coils, I did notice that the stock coil power supply wires showing signs of heating up and their connections to the end terminals were particularly toasty.  Not sure what the amperage draw is for the 3ohm coils but I am sure it close to the capacity of the stock wiring in good shape and when they become compromised for whatever reason it is no doubt asking a bit much of them to power these coils. . . .When I installed the 3ohm coils years ago, I did it on blind faith that it was indeed a performance upgrade.  It seemed at the time to improve cold starting and the bike's ignition has performed well since.  Always having the itch to improve things, I just recently added a relay to power the coils with near battery voltage.  Bike charges well, even at idle.  So I guess my question would be, what would I gain by adding resistors to my coils?  Performance? Longevity?  What might I loose? Performance?


I'm glad to see a DIII that made it! My racing experience with them wasn't so good.  :(

The stock Honda wiring is approximately equivalent to 21 AWG US. In runs of less than 3 feet, this is OK for up to 3 amps, then heating begins. If the current is higher than that, the rating depends on the insulation (to prevent cooking), but the Honda wiring is real cheesy PVC jacketing, only good to 60 degrees C. That's why yours looks hot: the Dyna 3-ohm coils surge to over 18 amps at points opening (back into the bike's system) for about 1.2 mS. At higher RPM, this really heats up the wiring. The 1/4" wide blade connectors on the coils themselves are rated to 9 amps, so they need to be real clean and maybe lightly greased (or LPS-1 treated) to prevent deterioration over time, too. They are running near maximum with these peaks.

Can you replace the short wires from the relay to the coils with some 18 AWG or 16 AWG? It would certainly reduce that localized heating, because the larger wire ID will heatsink away some of that hot spot. And, that (smart) relay removes the current draw from the keyswitch, which is only rated 16 amps (and I have cooked several over the years!).

The Dyna 3 ohm coils draw (13.4v / 3 ohms) = 4.467 amps each (in a perfect CB750 system), where the stock coils draw about (13.4 / 4.4 ohms) = 3.35 amps each. It's often a little less because the wires are too small and the battery voltage is often 12.6 or so: I have seen the voltage at the Dyna coil connections as low as 10.8 volts on a steady-state system with a 12.6 volt battery voltage. As these get older, they get worse, for sure. Your relay approach for the Dyna coils (and the halogen headlights!) is absolutely the way to go, short of buying/building a whole new wiring harness.
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline eurban

  • Master
  • *****
  • Posts: 1,625
Re: Resistors for 3-ohm coils!
« Reply #28 on: February 17, 2008, 01:03:30 PM »
Wire over heating is no longer an issue.  All the voltage supply wiring to the coils and to the Dyna III are now brand new heavy guage wire.  The old power supply wire (with the corroded terminal replaced) now feeds only the relay switching circuit. So again I wonder if there is an advantage to resistoring one's coils if you don't have an issue with undersized wiring or charging?
« Last Edit: February 17, 2008, 01:06:20 PM by eurban »

Offline TwoTired

  • Really Old Timer ...
  • *******
  • Posts: 21,805
Re: Resistors for 3-ohm coils!
« Reply #29 on: February 17, 2008, 01:21:25 PM »
kinda OT but what is the stock size of the CB550 wiring, 18ga?

It's metric, but in between 20 and 22 AWG size.

Could I ask how you determined/ measured that?  I was under the impression it was better than that, what with the high strand count and many more strands than found at typical wire outlets.

About the Goldwing coil primary ratings.  The numbers I found were all from internet forum group posts stating references as the Clymer manual.  How's that for reliable source?  ;D  :'(  ;D  :'(
I do work for a Motorcycle shop here in town occasionally.  Next week I'll go see if he has any Goldwings coils I can measure.

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #30 on: February 17, 2008, 07:48:55 PM »
kinda OT but what is the stock size of the CB550 wiring, 18ga?

It's metric, but in between 20 and 22 AWG size.

Could I ask how you determined/ measured that?  I was under the impression it was better than that, what with the high strand count and many more strands than found at typical wire outlets.

About the Goldwing coil primary ratings.  The numbers I found were all from internet forum group posts stating references as the Clymer manual.  How's that for reliable source?  ;D  :'(  ;D  :'(
I do work for a Motorcycle shop here in town occasionally.  Next week I'll go see if he has any Goldwings coils I can measure.

Cheers,

I'm going by the cross-section of one I just cut open (from my old, original CB750K4 harness). It measures just over a 22 AWG size, and has 11 strands of wire that's about 40 AWG size. Normal 22 AWG has 5 strands, 32 AWG size, according to my NEC wire table book. So, the Honda wire is more flexible, and can carry short-term surge loads with less heating, but the PVC jacket loses the "C" part over time, which is what makes them get brittle and split...  :(  I've also noticed that all the strands are oxidized, which is curious, being fully inside the jacket where I cut it.  ???

Thanks, in advance, for the Goldwing coil help! To be honest, I'm a little afraid of Clymer and Chilton manuals' specs. I once ruined the end of a Ford 351 Windsor V8 crankshaft because the Chilton manual for my 1979 T-Bird told me to torque the balancer to 140 ft-lbs, which pulled out the threads.  >:( It turned out, that is the correct torque for the TRUCK version of the same engine, which has a larger journal and bolt in it: mine was supposed to be 70-80 ft-lbs.  :-\
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #31 on: February 17, 2008, 07:57:46 PM »
Wire over heating is no longer an issue.  All the voltage supply wiring to the coils and to the Dyna III are now brand new heavy guage wire.  The old power supply wire (with the corroded terminal replaced) now feeds only the relay switching circuit. So again I wonder if there is an advantage to resistoring one's coils if you don't have an issue with undersized wiring or charging?

Well, you can decide for yourself shortly: I'm about to go make up a test rig so I can measure the HV with and without the resistors, to see exactly how much difference it makes. I know that in cars, the resistor wire serves several purposes, like reducing the coil's radiated electrical noise, broaden the coil's RPM range at peak voltage, and reducing heating in the rest of the wiring (from the kickback spikes each time the points open). I suspect the 360 volt kickback spikes from the Dyna coils could be hard on the old-style selenium and silicon rectifiers, especially as found in the K0 and K1 bikes. I'm particularly interested in how much voltage drop will occur to that spike... The first rectifiers were rated at 15 amps, 24 volts. Later units were upped to 32 volt devices, but were still 15 amps. The battery filters out most of the peaks, but old batteries may not always do such a good job...

Watch for the update, soon!  ;)
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline GammaFlat

  • Master
  • *****
  • Posts: 1,565
  • humanitas, qualitas, quantitas and velocitas
Re: Resistors for 3-ohm coils!
« Reply #32 on: February 17, 2008, 09:16:20 PM »
I have an '85 Goldwing Aspencade.  I just dropped an ohm meter (Fluke) across one of the coils and got 2.5 ohms.  (on the other side the lowest reading I could get was 3.2 but I'm betting it was because I wasn't getting good contact - kinda hard to get in there).  I wish they were as easy to get at as they are on a 750.  To be clear, I removed both of the smaller wires to expose "knife" connectors and measured across them. 
K6
K7 
Suzuki GN400 - Ignition fixed!
03 KLR650 - Doesn't do anything very well but.. well.. does everything.

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #33 on: February 18, 2008, 05:36:00 PM »
I have an '85 Goldwing Aspencade.  I just dropped an ohm meter (Fluke) across one of the coils and got 2.5 ohms.  (on the other side the lowest reading I could get was 3.2 but I'm betting it was because I wasn't getting good contact - kinda hard to get in there).  I wish they were as easy to get at as they are on a 750.  To be clear, I removed both of the smaller wires to expose "knife" connectors and measured across them. 

Thanks, John!   :) :)
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #34 on: February 18, 2008, 05:45:13 PM »
(Re-edited at 7:30 PM: got the wrong Dyna number on 10k RPM first time.  :-[  )
The update: I measured the Dyna coil with no resistor and with a 1-ohm resistor, and threw in the Honda coil, same way, for comparison.

Results:
Speed    Dyna no R           Dyna w/R            Honda no R         Honda w/R
58 Hz       8kV                    9kV                    6.4kV                  6kV
67 Hz       7.6kV                  8kV                   6.4kV                  6.4kV
167 Hz     6.4kV                  9kV                   6.4kV                  7.6kV

These results are the average peak voltages measured at the engine speeds shown.
58 Hz=3480 RPM,  67 Hz=4020 RPM,  167 Hz=10020 RPM.

As you can see, the resistors help increase the firing voltage on the Dyna (and even the Honda, though only at real high RPM), just like an automotive coil. This reduces coil heating and current draw, so it should help these bikes out. Both coils were loaded with appropriate HV resistors: the Honda coil has the standard 7k-10k resistance caps and the Dyna uses the Dyna resistance wires. The voltage readings are taken at the plugs' cap terminal, so everything is equal. Plug gap is .028", supply voltage is 13.8 volts. Current draw on the Honda coil is about 2.4 amps, while the Dyna is a little over 4 amps, while they are "ON".

The Dyna has only 6 "waste rings" in the recovery, which corresponds to the shorter .85mS firing pulse. The Honda has 7 "waste rings" and the longer 1.1mS firing pulse. This corresponds directly to the turns ratios of the primary-to-secondary windings in the coils: no surprises there. The second spike you see in each waveform is the points closing, which always generates a short, non-firing pulse. It is only about 1800-2000 volts, not enough to fire the plugs.

General analysis: the Honda coils are more efficient, but the Dyna generates more high voltage. The Honda coils have a wider pulse, while the Dyna is a shorter, hotter one. Keep in mind that this is only firing in the open air, so the ionization of the longer pulse in the Honda coils give them a slight edge at higher RPM (10k RPM) as a result, when the engine is running.

It's most interesting to note that the resistor cures the Dyna's high voltage droop at high RPM. Normally, this high-end voltage is lower than the Honda's, but adding the resistor helps tune up the "Q" of the Dyna to improve the top end. I guess I'll have to do this to mine!

Here's the pix of the waveforms, from my O'scope:
   
« Last Edit: February 18, 2008, 06:25:35 PM by HondaMan »
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline TwoTired

  • Really Old Timer ...
  • *******
  • Posts: 21,805
Re: Resistors for 3-ohm coils!
« Reply #35 on: February 19, 2008, 01:37:51 PM »
Mark,
If this is better addressed in a PM let me know and I'll delete this post.  I just thought maybe someone else out there wants to know why things work, too.

Perhaps you (or someone) can educate me on why there is any voltage difference at the spark gap at all?

Assumptions:
The coils develop voltage from the stored energy field collapsing. (either points opening or transistor switching off)  I'm just trying to differentiate from pulse ignition triggers here, that don't rely on spark gap.
The voltage then rises as the field collapses until there is sufficient potential to ionize plasma between the spark gap electrodes.
The plasma forms an electrical conductor across the gap, that dumps the energy and effectively prevents further voltage build up at the electrodes.

If your test set up did not change the spark gap, the gap atmosphere composition, pressure, and temperature, why do you record different voltage readings in your chart?

I can see how adding extra spark gaps, or resistances, in series between the spark plugs and the coils will raise voltage developed in the coils or anywhere in the path between spark gap and coil.  But, why does it take different voltages to create the arc?  Are there some air currents around the spark gap?  Are there spark plug capacitance/impedance effects interacting with the coils and transmission leads?

I pulled this reference off another internet forum. (Since I don't have my reference books, anymore.):
1939 handbook of chem and physics -  a table of spark gap voltages (ON pg 1517 if you have the same book) - the table goes from 5 to 300KV, and shows the gap voltage for needle points, and spherical electrodes of
2.5, 5, 10, and 25 cm.  of possible interest here, :

KV   |   2.5 ball   |  5 ball |  needle
5     |  0.13        |  0.15  |   0.42cm length of spark gap
10   |   0.27       |  0.29   |  0.85cm
20   |   0.58       |  0.60   |  1.75
30   |   0.95       |  0.94   |  2.69
50   |   2.000     |  1.71   |  5.20
100 |                |  4.77   |  15.5
300 |                |           |  54.7

according to another table, lowering air temp increases the gap length, as does increasing air pressure.

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

tmart

  • Guest
Re: Resistors for 3-ohm coils!
« Reply #36 on: February 19, 2008, 02:07:15 PM »
Hi,I have a 77 wing and also a member of the goldwing forum.The guru of goldwings says the primary resistance of gl1000s are 2.0 ohms.I have included a picture of how the ballast resistor is ran in that system.Hope this helps
Terry

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #37 on: February 19, 2008, 06:01:16 PM »
Hi,I have a 77 wing and also a member of the goldwing forum.The guru of goldwings says the primary resistance of gl1000s are 2.0 ohms.I have included a picture of how the ballast resistor is ran in that system.Hope this helps
Terry

Thanks a zillion, Terry! This will help.
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #38 on: February 19, 2008, 06:25:01 PM »
Mark,
If this is better addressed in a PM let me know and I'll delete this post.  I just thought maybe someone else out there wants to know why things work, too.

Perhaps you (or someone) can educate me on why there is any voltage difference at the spark gap at all?

Assumptions:
The coils develop voltage from the stored energy field collapsing. (either points opening or transistor switching off)  I'm just trying to differentiate from pulse ignition triggers here, that don't rely on spark gap.
The voltage then rises as the field collapses until there is sufficient potential to ionize plasma between the spark gap electrodes.
The plasma forms an electrical conductor across the gap, that dumps the energy and effectively prevents further voltage build up at the electrodes.

If your test set up did not change the spark gap, the gap atmosphere composition, pressure, and temperature, why do you record different voltage readings in your chart?

I can see how adding extra spark gaps, or resistances, in series between the spark plugs and the coils will raise voltage developed in the coils or anywhere in the path between spark gap and coil.  But, why does it take different voltages to create the arc?  Are there some air currents around the spark gap?  Are there spark plug capacitance/impedance effects interacting with the coils and transmission leads?

I pulled this reference off another internet forum. (Since I don't have my reference books, anymore.):
1939 handbook of chem and physics -  a table of spark gap voltages (ON pg 1517 if you have the same book) - the table goes from 5 to 300KV, and shows the gap voltage for needle points, and spherical electrodes of
2.5, 5, 10, and 25 cm.  of possible interest here, :

KV   |   2.5 ball   |  5 ball |  needle
5     |  0.13        |  0.15  |   0.42cm length of spark gap
10   |   0.27       |  0.29   |  0.85cm
20   |   0.58       |  0.60   |  1.75
30   |   0.95       |  0.94   |  2.69
50   |   2.000     |  1.71   |  5.20
100 |                |  4.77   |  15.5
300 |                |           |  54.7

according to another table, lowering air temp increases the gap length, as does increasing air pressure.

Cheers,

It's OK to discuss it here for everyone to see, if the Moderators don't mind.  ::)  :D

The numbers I got were, simply, the numbers I measured. I did the readings 3 times each, then took the highest and lowest reading, averaged it, and let that be the value. It went like this: set at 58 Hz, take readings, go to 67 Hz, read, then 167 Hz, read, then back to 58Hz and do it again. (I don't believe in single-reading "miracles", myself...).

I agree that, theoretically speaking, the spark potential (voltage) should be the same for a given gap, and physics teaches this (so do EE courses in colleges these days). But, the variances we often see in tests like these show up, nevertheless. One thing that I could not measure, but could hear with my ears, is the sound of the spark. And, the width and color of the spark is hard to measure and record. But, there is a detectable difference at the different voltages: the Dyna generates a deeper sounding, brighter colored spark that is visibly wider in its flame than the Honda coil. And, as the voltages wax or wane at differing RPM, the color and sound goes directly with it, as you might expect. My surmise from this test revolves around the risetime of the Dyna coil vs. Honda: the faster collapse of the Dyna causes a more abrupt dump to the plug, causing the voltage to rise somewhat higher before the ionization has time to enhance the jump. (You can see this in the duoble-dip waveforms above). This would seem to fit with the Honda's performance, as it is more consistent across a wider RPM range, while the Dyna is more sensitive to the inductance in the spark wires (the Honda is copper wire) at different frequencies.

I didn't try this next part, for lack of pieces, but I used to "tune" the voltage peaks by changing the condensors to move the hottest part of the peaks to the RPMs I wanted for Race Day. You can shift the peak range (Honda coils) between 3000 and 12000 RPM by using 0.26uF and 0.22uF condensors, respectively. Standard value is 0.24uF, peaking at 6500.

More about those "double dips" in the waveforms: the first peak is the buildup before the spark actually jumps. The portion between the two peaks is the sustaining voltage while the highest current is coming from the coil, and the gap is ionized: the current rises through the plasma's conductance while the voltage drops to the "burn level" in the plasma it has now created. As the current drops and the plasma fades, the gap's resistance jumps up, the spark suddenly can't jump it anymore, and the spark fails: this causes the second peak as the coil's collapse is not yet finished. There's still energy there, but without the plasma and its lowered conductance, the voltage has nowhere to go but up, because there is no more current path. But, it hasn't the excess potential needed to re-jump, so the coil is then back-shocked, making the ringing you see after that.

It's not really complex, just quick.  8)
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline Jay B

  • Expert
  • ****
  • Posts: 763
Re: Resistors for 3-ohm coils!
« Reply #39 on: February 20, 2008, 05:36:15 AM »
WHOOOOOOSH......................That was the sound of Hondaman and TT's discussion going over my head. ;D
Jay
'77 CB550K
'74 CB350F cafe
2001 Road King
'73 CB175

Offline dusterdude

  • Really Old Timer ...
  • *******
  • Posts: 8,492
Re: Resistors for 3-ohm coils!
« Reply #40 on: February 20, 2008, 08:39:38 AM »
jay,me too,but has anyone measured the resistance on an old chrysler ballast resistor for the old points systems to see what it is.im curious to see how it measures out.
mark
1972 k1 750
1949 fl panhead
1 1/2 gl1100 goldwings
1998 cbr600 f3

Offline TwoTired

  • Really Old Timer ...
  • *******
  • Posts: 21,805
Re: Resistors for 3-ohm coils!
« Reply #41 on: February 20, 2008, 11:32:42 AM »
I did some internet searching/study, and found this article.  Seems well written, despite likely impetus of selling product.  But, they do make some compelling arguments that spark gap current and duration are more important than higher developed voltage peaks.
This might be related to what you heard from the spark while performing your tests, Mark.

http://www.autospeed.com/cms/A_109130/article.html

What I was trying to associate was how spark quality translated to a performance improvement in an engine.  Specifically the theory that higher voltage translated to higher horsepower in and of itself.  Unfortunately, I can't find any such evidence under controlled testing. (There are unsubstantiated salesmen claims, of course.)
There is evidence that combustion conditions outside of what the OEM delivered, I.E. compression increases, lean mixtures, high temps, longer spark plug usefulness etc., do require better spark quality and in some cases higher voltage production capability.
In other words, better spark can wake up engine mods made to the engine.  But, unless your goal is to make a stock engine go longer between spark plug changes, or to increase fuel economy by widening the spark plug gap, ignition upgrades aren't that desirable solely from a voltage increase aspect.

As you report, the Honda coils have a longer spark duration, which seems to be a desirable goal.  Is there any data to suggest that adding a ballast resistor improves the spark gap current as well?

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline TwoTired

  • Really Old Timer ...
  • *******
  • Posts: 21,805
Re: Resistors for 3-ohm coils!
« Reply #42 on: February 20, 2008, 11:37:10 AM »
WHOOOOOOSH......................That was the sound of Hondaman and TT's discussion going over my head. ;D

That's pretty much what happens to me with forum discussions about rearsets, clipons, and header wrapping.   ;D
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline Terry in Australia

  • Really Old Timer ...
  • *******
  • Posts: 33,356
  • So, what do ya wanna talk about today?
Re: Resistors for 3-ohm coils!
« Reply #43 on: February 20, 2008, 07:50:10 PM »
Man, I hope all this theoretical discussion isn't holding up production..................... I want my Hondaman resistor thingie! ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #44 on: February 20, 2008, 09:28:48 PM »
Man, I hope all this theoretical discussion isn't holding up production..................... I want my Hondaman resistor thingie! ;D

Well, the parts surprised me, and showed up today!   :) :D ;D
I'll be shipping by the end of the week. How about if I send you the bill after I ship, since I can't tell what AUS shipping costs until then?
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #45 on: February 20, 2008, 09:45:52 PM »
I did some internet searching/study, and found this article.  Seems well written, despite likely impetus of selling product.  But, they do make some compelling arguments that spark gap current and duration are more important than higher developed voltage peaks.
This might be related to what you heard from the spark while performing your tests, Mark.

http://www.autospeed.com/cms/A_109130/article.html

What I was trying to associate was how spark quality translated to a performance improvement in an engine.  Specifically the theory that higher voltage translated to higher horsepower in and of itself.  Unfortunately, I can't find any such evidence under controlled testing. (There are unsubstantiated salesmen claims, of course.)
There is evidence that combustion conditions outside of what the OEM delivered, I.E. compression increases, lean mixtures, high temps, longer spark plug usefulness etc., do require better spark quality and in some cases higher voltage production capability.
In other words, better spark can wake up engine mods made to the engine.  But, unless your goal is to make a stock engine go longer between spark plug changes, or to increase fuel economy by widening the spark plug gap, ignition upgrades aren't that desirable solely from a voltage increase aspect.

As you report, the Honda coils have a longer spark duration, which seems to be a desirable goal.  Is there any data to suggest that adding a ballast resistor improves the spark gap current as well?

Cheers,

That article is a great find, TT! Crane's racing ignitions have proven to help, even on fuel bikes. It's odd that they have some of their terms mixed up (coil capacitance, etc.), but overall, it's right on the money. The multi-spark approach on distributor-based engines always helps performance. On our SOHC engines, though, it causes bluing of the pipes, because it lengthens the flamefront during the waste spark cycle, heating up the front part of the pipes (reduces emissions, though...).   :'(

Adding the resistor can indeed increase the spark current, but only if the condensor is likewise adjusted. If the resistor is added, and then the capacitance is increased, the spark current will be higher. But, the tradeoff is, it happens in lower RPM ranges than without these new parts. To get the RPMs up with a given inductance, you must reduce the capacitance.   :-\

So, the name of the game with the existing setups (Dyna or Honda) became to try to "even out" the spark response over the RPM range. It has natural peaks and valleys, but if we could bolster the valleys with some sleight-of-hand, we win. The resistor, for the low-ohms coils, improves the upper end by "pushing" the over-voltaged lower end "up" in RPM. We could also do this, in the case of the Dyna coil, by using a .18uF condensor, but I'm not sure where we'd find one that would fit...but, that approach still leaves the extra-high primary current draw.

That sort of thinking was what pushed me toward making resistors. Mostly, because I want to put my Dyna coils on my K2 this next year, but I like my extra brakelites, and my halogen headlight, too...   8)
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline Terry in Australia

  • Really Old Timer ...
  • *******
  • Posts: 33,356
  • So, what do ya wanna talk about today?
Re: Resistors for 3-ohm coils!
« Reply #46 on: February 21, 2008, 01:49:17 AM »
Man, I hope all this theoretical discussion isn't holding up production..................... I want my Hondaman resistor thingie! ;D

Well, the parts surprised me, and showed up today!   :) :D ;D
I'll be shipping by the end of the week. How about if I send you the bill after I ship, since I can't tell what AUS shipping costs until then?

Ok mate, whatever's easiest for you, and don't forget I still owe you 10 bucks for the shipping for that Dyna 3! Cheers, Terry. ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 13,957
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: Resistors for 3-ohm coils!
« Reply #47 on: February 21, 2008, 06:34:25 AM »
jay,me too,but has anyone measured the resistance on an old chrysler ballast resistor for the old points systems to see what it is.im curious to see how it measures out.
Duster:
The Chryslers were 5 and 0.5 ohms. The 0.5 ohm was for the coil, and the 5 ohms was a limiting resistor to the electronic box (my motorhome is 1977 Dodge!).   ;D
« Last Edit: February 26, 2008, 07:04:18 PM by HondaMan »
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline dusterdude

  • Really Old Timer ...
  • *******
  • Posts: 8,492
Re: Resistors for 3-ohm coils!
« Reply #48 on: February 21, 2008, 07:37:27 AM »
mark,you have the 4 plug resistor for the electronic ignitions.i was wondering about the 2 plug resistor for the points systems,wouldnt have one laying around would you?
mark
1972 k1 750
1949 fl panhead
1 1/2 gl1100 goldwings
1998 cbr600 f3

Offline mlinder

  • "Kitten Puncher"
  • Really Old Timer ...
  • *******
  • Posts: 5,013
  • Stop Global Tilting now!
    • Moto Northwest
Re: Resistors for 3-ohm coils!
« Reply #49 on: February 21, 2008, 09:15:13 AM »
I'll buy one, hondaman.
Lemme know when they are ready.
No.