Author Topic: A Lesson About Leaking Carb Overflows  (Read 1368 times)

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Offline chopstar500

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A Lesson About Leaking Carb Overflows
« on: July 06, 2008, 12:04:53 AM »
Imagine my dismay after completing my year long restoration, only to find gas pissing (like a leaky old man) from the overflows. I pulled the bowls - leak tested with water - no leaks??? Checked the correct float operation & adjustment  - 100% OK.

Added some very tight 1/8" ID tubing to the bowl stand pipes - that kinda worked for about a week on 3 of the carbs.

Went back to the water test - this time I added air to the equation by blowing compressed air up through the drain pipe from the bottom. This method revealed cracks in ALL four bowl stand pipes - you could clearly see exactly where the crack was from the air bubbles.

Soldered up the cracks - now 100% LEAK FREE!!! I can leave the petcock on for days without any worries - not a single drip!

Lessons Learned:

1. Filling the bowls with water and waiting for a drip will not work - I had 3 cracks that wouldn't leak when I filled the bowls on the bench - If I had not applied air, I would have never found the cracks.

2. Tubing over the pipe is only a temporary fix at best - even the tightest fitting tubing will expand after soaking in gas for several hours/days.

3. Soldering cracks is VERY easy - even with a regular el cheapo solder iron. Just make sure brass is clean and free of fuel/contaminants.

4. You can have LEAK FREE overflow tubes if you double check those Float Bowl Stand Pipes. I would've never imagined that ALL four of mine had cracks - plus some of the cracks were very hard to detect - with the naked eye they looked fine.
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troppo

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Re: A Lesson About Leaking Carb Overflows
« Reply #1 on: July 06, 2008, 12:34:30 AM »
Thats a great heads up and repair tip...
Might help a heap of folks keep their hair when their carbs start leaking

Offline Aaron J Williams

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Re: A Lesson About Leaking Carb Overflows
« Reply #2 on: July 06, 2008, 05:38:26 AM »
2. Tubing over the pipe is only a temporary fix at best - even the tightest fitting tubing will expand after soaking in gas for several hours/days.
Heat shrink tubing for electrical connections works great and has been failure free for 2 years on my bike.
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Offline Pawsoff

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Re: A Lesson About Leaking Carb Overflows
« Reply #3 on: July 06, 2008, 06:32:07 AM »
While I had my carbs apart I used my mouth to blow through the bottom of the stand pipe and used my finger to block the exit, did not feel or hear any leaks. Would this be enough pressure to ensure no cracks? Wasn't using water either.
Pawsoff
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On the road, slowly improving the bike :)

Offline SD750F

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Re: A Lesson About Leaking Carb Overflows
« Reply #4 on: July 06, 2008, 08:01:54 AM »
I would have used a liquid with less surface tension than water has.

Something like carb cleaner. This would clean the bowls as well as look for cracks at the same time!  :)

Scott