Author Topic: Fabricating custom exhaust / mufflers  (Read 1147 times)

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Offline greenjeans

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Fabricating custom exhaust / mufflers
« on: July 10, 2008, 07:07:26 AM »
Ok, I'm going to try my hand at building some custom pipes for the '72 CB750 I'm working on.  I plan on using my current headers, or selling the originals
that are on the bike currently.  They actually look good from the outside - headers are pretty much rust free and shine up nicely, but they are starting to rust through from the inside on 3 of the pipes -  just after they join the silencers - mainly along the bottom rib, just back of the drain holes.  Luckily, they are not seen looking at the bike, so they could be repairable is somebody is interested...hint hint. 

I think I'm either going to use some pre-fabricated megaphones from these guys:  http://www.coneeng.com/mufflers.html  or try making my own like these : http://www.streetrodderweb.com/tech/0703sr_fabricating_tapered_cones/index.html    I'm going to put a reverse cone on the end to make them look more like the stock pipes or the CR pipes and re-use the diffusers off my current pipes.    Again, I plan on used a stock header...  4 into 4

Now, the pipes on my bike are HM341's which means I can't get the baffles out with out drilling and pretty much destroying some good pipes that somebody else could use.   I'd like to create an exhaust that will function like the stock exhaust does.  I will be using stock airbox etc.    What do you guys think about aftermarket baffles that would be very similar to stock in the way of back pressure etc...

Any suggestions on how to go about creating the same characteristics as the stock exhaust ?     Any suggestions or link are greatly appreciated.
I'd like to keep the total cost under $400...  Probably need to sell my current pipes and find some decent header pipes.

Here's what I want to accomplish:  Gotta love photoshop


Yep, I'm the kid that figured out how to put things back together...eventually.

Offline andy750

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Re: Fabricating custom exhaust / mufflers
« Reply #1 on: July 10, 2008, 07:40:43 AM »
I like the photoshop bike! Looks very sharp! How about the clutch and throttle cables? Internal or are they just not shown?

Good luck with the pipes!

cheers
Andy
Current bikes
1. CB750K4: Long distance bike, 17 countries and counting...2001 - Trans-USA-Mexico, 2003 - European Tour, 2004 - SOHC Easy Rider Trip , 2008 - Adirondack Tour 2-up , 2013 - Tail of the Dragon Tour , 2017: 836 kit install and bottom end rebuild. And rebirth: http://forums.sohc4.net/index.php/topic,173213.msg2029836.html#msg2029836
2. CB750/810cc K2  - road racer with JMR worked head 71 hp
3. Yamaha Tenere T700 2022

Where did you go on your bike today? - http://forums.sohc4.net/index.php?topic=45183.2350

Offline goon 1492

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Re: Fabricating custom exhaust / mufflers
« Reply #2 on: July 10, 2008, 09:34:27 AM »
I am going to pull my bike apart starting this weekend for this same project hoping to acheve similar results, but i am going with a 4-1 header and cherry bomb glass pack, the glass pask has similar baffles inside like the ones on that coneeg.com website, bee lookin for my old pipes to go for sale on here soon...
We are not humans going thru a spiritual experience...
We are spirits going thru a human experience....

Offline coneeng

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Re: Fabricating custom exhaust / mufflers
« Reply #3 on: September 29, 2008, 09:17:46 AM »
What a cool bike!  I just found the site and I love those old 4's.

Read the post about making a cone versus buying.  Sometimes it can be almost cheaper to buy one depending on the cost of tubing.  4" tubing costs $9 a foot so 3' would be $27.  A 2x4x28 cone costs $28.  And if you need more than one, they will all be identical.

Whatever you choose, good luck on the bike!