Okay, so I finally got the time to dig into this bike and try to figure out what's wrong with it. The first thing I did was to remove and drain the fuel tank. Once I had it sitting nice and secure on a couple of Milk crates, I brought over a gas container and set to draining. Once the tubes were set up the way that I wanted them, I turned on the fuel valve to the reserve position and the let it go. I expected to see a little bit of rust or a gas water mix come draining out, but it all looked fine. I figured that I would open up the filler cap to help it drain a little faster.
- That's where the flash of my stupidity hit me. -
It's my wife's bike so I don't ride it all that often. Over the summer, the times that I did ride it, I kept hearing a vibration when the engine reached a certain RPM. After searching I traced the vibration down the door over the gas filler cap. As a way to stop the vibration, I grabbed one of those paper towels you get at the gas station and placed it under the door, above the filler cap to help dampen the vibration. This worked well, HOWEVER, Since I had it folded enough times, and it was as tight as it was under the door, it smothered the vent hole on the top of the filler cap, thus not allowing the vent to do it's job which lead to not enough gas getting into the float bowls to run the bike well.
Step A.) Remove the the thing that blocks the tank vent
Step B.) Ride the bike without worrying again.
While I have the tank off, I am going to run a de-rusting solution through it anyway and probably pop the carb bowls off again to see if they are clean (and replace the screws), BUT, I think I found my main problem: My own stupidity.