Hi;
Is there any way to use -10 hose or is the ID too large for the Honda engine-side fittings?
Yeah, the engine fittings are the problem.
I plan to drill and tap a set of the OEM engine hose fittings to a 1/4 NPT thread, which I think is the largest size that can safely be used. I have not been able to find 1/4 NPT to -10 AN adapters from any of the major vendors, so I'm going with 1/4 NPT to -8 AN fittings and probably Earl's Ultra Flex 650 hose. The Ultra Flex hose has an I.D. of 0.536" (13.6mm) which should be fine for the long run up to and back from the cooler on the return, and not overly restrictive.
Dan