Author Topic: The Pepsi Racer  (Read 50613 times)

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Offline andy750

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Re: The Coca-Cola Racer
« Reply #25 on: February 14, 2009, 07:09:20 AM »

Ah I see...thanks for that! Fairing looks very cool. Check out forum member - cafehonda - he also has a full fairing and overall his bike looks very sharp.

cheers
Andy
Current bikes
1. CB750K4: Long distance bike, 17 countries and counting...2001 - Trans-USA-Mexico, 2003 - European Tour, 2004 - SOHC Easy Rider Trip , 2008 - Adirondack Tour 2-up , 2013 - Tail of the Dragon Tour , 2017: 836 kit install and bottom end rebuild. And rebirth: http://forums.sohc4.net/index.php/topic,173213.msg2029836.html#msg2029836
2. CB750/810cc K2  - road racer with JMR worked head 71 hp
3. Yamaha Tenere T700 2022

Where did you go on your bike today? - http://forums.sohc4.net/index.php?topic=45183.2350

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #26 on: February 16, 2009, 10:28:40 AM »
Well today has been a fun day off work and into the garage.

First up is the Top Yoke. After cutting off the handlebar mounts and clock mount with a hack saw.


 I started fileing down the bare as so that they would blend into the yoke.
After that I started using a sanding drum on a Dremel.



Once it was all smooth and blended in. I Wet and dry'd it using P400.



And then onto the polishing mop using some Brown Compound.
Half way through


Most of it polished, just need to get the rest of the paint off.


With the parts that were cut off.


Now just need to design the bracket for the clocks.


I am still deciding whether to make the yoke perfectly flat with no bumps from the original mounts. The bumps are slightly more noticeable in the pics then when you hold the piece. Also it looks quite nice, almost organic. I am planning to either fill the 4 bolt holes with  ally bolts and then get them welded in and smooth and polish them so you hardly see them. But my preferred option is to get 4 different colourd LED's and with some modified lenses fix them in the holes and use them as the indicator oil, Hi/Lo and nuetral warning lights.

Next up was making the footrest hanger mounting plates for the frame. I managed to blag a piece of 5mm steel plate from a local fabricator and started cutting out the hanger mounts.




I then drilled out 2 holes per plate to mount the footrest hangers from and then tapped them for M10 bolts.


Next up is to get some 1/2" x 3/4" bar and use two pieces of this as fairing bracket mounts to be welded to the headstock tube. Then once I get a Gordons frame kit and cut it into the frame I can then weld it all up and send it off for painting.


Lastly, I had a bit of a play on Photoshop last night. Just wanted to see what the 4 into 4 pipes would look like, also changed the stripes a bit, still not sure If I will keep to that colour scheme.



« Last Edit: February 16, 2009, 10:52:13 AM by Skunkmiester »
1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline heffay

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Re: The Coca-Cola Racer
« Reply #27 on: February 16, 2009, 10:42:36 AM »
i'm not lettin' you anywhere near my toolbox!

too many years of stickers for you to be so reckless!!@!!!

 ;D 8) ;D
Today: '73 cb350f, '96 Ducati 900 Supersport
Past Rides: '72 tc125, '94 cbr600f2, '76 rd400, '89 ex500, '93 KTM-125exc, '92 zx7r, '93 Banshee, '83 ATC250R, 77/75 cb400f

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #28 on: March 01, 2009, 02:23:42 PM »
Engine starting to go back together.



1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline benly- ben

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Re: The Coca-Cola Racer
« Reply #29 on: March 01, 2009, 02:34:32 PM »
Well today has been a fun day off work and into the garage.

First up is the Top Yoke. After cutting off the handlebar mounts and clock mount with a hack saw.


 I started fileing down the bare as so that they would blend into the yoke.
After that I started using a sanding drum on a Dremel.



Once it was all smooth and blended in. I Wet and dry'd it using P400.



And then onto the polishing mop using some Brown Compound.
Half way through


Most of it polished, just need to get the rest of the paint off.


With the parts that were cut off.


Now just need to design the bracket for the clocks.


I am still deciding whether to make the yoke perfectly flat with no bumps from the original mounts. The bumps are slightly more noticeable in the pics then when you hold the piece. Also it looks quite nice, almost organic. I am planning to either fill the 4 bolt holes with  ally bolts and then get them welded in and smooth and polish them so you hardly see them. But my preferred option is to get 4 different colourd LED's and with some modified lenses fix them in the holes and use them as the indicator oil, Hi/Lo and nuetral warning lights.

Next up was making the footrest hanger mounting plates for the frame. I managed to blag a piece of 5mm steel plate from a local fabricator and started cutting out the hanger mounts.




I then drilled out 2 holes per plate to mount the footrest hangers from and then tapped them for M10 bolts.


Next up is to get some 1/2" x 3/4" bar and use two pieces of this as fairing bracket mounts to be welded to the headstock tube. Then once I get a Gordons frame kit and cut it into the frame I can then weld it all up and send it off for painting.


Lastly, I had a bit of a play on Photoshop last night. Just wanted to see what the 4 into 4 pipes would look like, also changed the stripes a bit, still not sure If I will keep to that colour scheme.




does the clock saying 160mph mean anything or are they lying. Engine looks to be cominng along nicely!
Ben ;)
"Youngest Member On The Forum! Joined When I Was 12!"

Offline luder

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Re: The Coca-Cola Racer
« Reply #30 on: March 01, 2009, 03:18:22 PM »
I really like the gold on the motor....luder

Offline A Grove

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Re: The Coca-Cola Racer
« Reply #31 on: March 01, 2009, 03:26:47 PM »
ME TOO!! What are the details on this "VHT" paint?

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #32 on: March 03, 2009, 07:15:48 AM »
Hi,
the VHT paint is the same as on this site, Midway down the page 550degree paint

http://www.caswellplating.com/vht/vht_high.htm
1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline rachet

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Re: The Coca-Cola Racer
« Reply #33 on: March 03, 2009, 08:33:16 PM »
Great Thread, and I love the engine color.

Rach~
But I need Tacos!  I need them or I will explode!

Offline Johnny5

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Re: The Coca-Cola Racer
« Reply #34 on: March 04, 2009, 07:20:57 AM »
Your engine looks killer. Love it.

www.kerosenecycles.com
1971 CB350
1973 CB350F
2006 Harley Springer Classic

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #35 on: March 09, 2009, 11:28:50 AM »
Thanks for the comments guys, really appreciate them.

Today was part wasted due too chasing around trying to find EN8 steel (round) for some frame mod work. Found some in the end.

Afternoon was spent cutting the frame for the modification and deciding that the centre stand mount had to go.



Then after that I went back to sorting out the top yoke. It now looks far better, no strange bumps and has polished up ok. Now I need to get some ali or steel sheet to make up the clock mount.





1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline JaredJL

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Re: The Coca-Cola Racer
« Reply #36 on: March 26, 2009, 10:05:59 AM »
Motor looks great!, whats up with the frame mods? Im currently building my bike and before I get the frame powder coated Id like to do some improvements.

billybobobrain

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Re: The Coca-Cola Racer
« Reply #37 on: March 26, 2009, 09:38:12 PM »
I would go with the Aluminum on the speedo mount, It would match the triple tree. It would be lighter also. I used 3mm on mine.




Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #38 on: June 12, 2009, 10:41:47 AM »
Project is back on top of the priority list. It has taken a while to find a good machine shop who would fabricate a Gordons Frame mod in the UK. I found an excellent place in Sandhurst though and I recieved the kit yesterday, so last night was spent fitting it. It is now back with the guy so that he can weld it in. Then it's off for bead blasting and Powder coating.

Oh and building RC model aircraft.

I would like to thank Gordon very much for giving me permission to use his design to create a similar kit.


Frame all ready to recieve kit


Kit as it was, before syuds were cut from long bolts.


All bolted up and awaiting welding







Since my last post I have been busy, refreshing the wiring loom and switch gear, polishing bits etc. Also prepping my race bike and doing a couple of trackdays (trying to set up my bullet camera).

http://www.youtube.com/watch?v=GjJnRxS8e7s
« Last Edit: June 12, 2009, 10:46:13 AM by Skunkmiester »
1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline luder

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Re: The Coca-Cola Racer
« Reply #39 on: June 12, 2009, 11:13:12 AM »
Thats a wild vid, felt myself leaning ;D

Offline heffay

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Re: The Coca-Cola Racer
« Reply #40 on: June 12, 2009, 02:45:58 PM »
very cool!
send me your video file and i can take a good portion of that shake out.   (you'll probably have to use an ftp host)   ;)
Today: '73 cb350f, '96 Ducati 900 Supersport
Past Rides: '72 tc125, '94 cbr600f2, '76 rd400, '89 ex500, '93 KTM-125exc, '92 zx7r, '93 Banshee, '83 ATC250R, 77/75 cb400f

esw07

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Re: The Coca-Cola Racer
« Reply #41 on: June 13, 2009, 02:02:48 PM »
Nice build, lookin forward to seeing the engine back in the frame with that gold.

Just a few quick questions for you. 1) I'm looking to replace my speedo and tach and was wondering where you picked yours up at and 2) what benefits come from the frame mod you're doing?...

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #42 on: June 13, 2009, 03:33:20 PM »
Speedo and Tacho came from the original bike, so sorry I cannot give accurate details but the maker is R + R Sport

Frame mod is a copy of the CB750 famous Gordons Mod.

It allows you to take the rocker cover and head off if you need to make changes to the head, valves etc. You cannot get the rocker cover off the bike without removing the engine.

It also allows you to insert or remove the engine easily compared to lifting the whole lump out whilst keeping your engine / frame in good condition without needing a small crane or several well rehearsed friends.

1973 CB 750 Cafe Racer
1992 (original) Fireblade

esw07

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Re: The Coca-Cola Racer
« Reply #43 on: June 13, 2009, 06:05:30 PM »
Aight now looking at the pics a can see how the frame mod can be EXTREMELY useful

And thanks for the info, my search for new gauges continues haha

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #44 on: July 04, 2009, 10:06:37 AM »
Kit now welded as well as the footrest hangers and also the fairing bracket hanger.

Off to be blasted and painted on Monday, so hopefully in about a week or two's time it will be time to start putting the engine back in and I can continue with the build properly.

Central piece bolted in place using scrap bolts (stainless bolts will be used when finished)




Central piece as it comes out.


The hole that is left, at least headwork will no longer be a pain (well as much of a pain)


Footrest hangers welded on.


Headstock bracket welded up.
« Last Edit: July 04, 2009, 10:11:58 AM by Skunkmiester »
1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #45 on: July 09, 2009, 02:02:28 PM »
Well I took the advice of the guys on this forum and continued to polish the forks. I have just put the first one back together. Not looking too bad. I'll get it back on the road and then sometime over the winter I will take the forks apart and get the stanchions rechromed.



1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline voxonda

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Re: The Coca-Cola Racer
« Reply #46 on: July 09, 2009, 02:37:10 PM »
Got my churchgate fairing, goes on a 750 I am building now. Hate to see it go eventually.
Better sorry for failing then for the lack of trying.

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #47 on: July 10, 2009, 10:09:54 AM »
Hi Voxhonda, have you got any other phots of that fairing please? Mine seems to have been modified in the belly pan.
1973 CB 750 Cafe Racer
1992 (original) Fireblade

Offline voxonda

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Re: The Coca-Cola Racer
« Reply #48 on: July 10, 2009, 10:30:17 AM »
Hi Voxhonda, have you got any other phots of that fairing please? Mine seems to have been modified in the belly pan.

Hey Skunkmiester,

I saw that! If you use a aftermarket 4 into 1 you have to adjust the bellypan. Here another one. Can make some within a few days if you like.


Rob

ps. do not have the tank and seat.
« Last Edit: July 10, 2009, 10:31:55 AM by voxonda »
Better sorry for failing then for the lack of trying.

Offline Skunkmiester

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Re: The Coca-Cola Racer
« Reply #49 on: July 10, 2009, 03:33:27 PM »
Thank you Voxhonda,
mine definatley has been modified. The lower sides have had large pieces cut out which is a shame.

However I am considering using only the top half of the fairing for my bike. I won't decide until I am close to making the fairing brackets and mounting it. I won't know for atleast 7-8 weeks while I concentrate on the frame, engine and wheels coming together.

If I don't use all of the fairing I will be dissapointed as I have spent £120 just on the new screen!

Thank you for the phot.



1973 CB 750 Cafe Racer
1992 (original) Fireblade