Author Topic: Replacing fuel lines  (Read 2695 times)

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Offline RainCityRider

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Replacing fuel lines
« on: September 01, 2014, 05:40:18 PM »
Hey, What is the right size and best fuel line to use on my 78 CB750K's? Mine is gooey and crumbling. Do I need to get one that will work with ethanol gas? The Gates stuff looks good.
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Offline Steve_K

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Re: Replacing fuel lines
« Reply #1 on: September 02, 2014, 05:33:42 AM »
2 years ago I got Honda gas lines from the dealer.  He cut me off all that I needed.  Fits just like the original and so far todays fuel has not caused any problems.
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Offline 70CB750

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Re: Replacing fuel lines
« Reply #2 on: September 02, 2014, 05:53:57 AM »
I buy yellow Tygon lines on hebay, dont remember the size now.
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Offline evanphi

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Re: Replacing fuel lines
« Reply #3 on: September 02, 2014, 05:56:52 AM »
I get clear ethanol-safe stuff meant for snowmobiles. 3/16" size.
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Offline rocs

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Re: Replacing fuel lines
« Reply #4 on: September 02, 2014, 06:04:27 AM »
I go to sears hardware and buy whatever length I need for like 33 cents a foot.
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Offline MCRider

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Re: Replacing fuel lines
« Reply #5 on: September 02, 2014, 09:14:33 AM »
5.5mm is the proper size. 3/16 wilil cram on but is too small. 1/4 fits but you'll need a clamp.

The dealer OEM stuff s/b 5.5mm, but sometimes they shortcut it with an american size above.

IF you use American it should be 7/32"

Seems that online snowmobile places have the proper size 5.5 with different colors. Dealer OEM is all solid black.
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Offline flybox1

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Re: Replacing fuel lines
« Reply #6 on: September 02, 2014, 09:23:15 AM »
Motion Pro from the MC store (1/4" + clamp)
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Offline Don R

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Re: Replacing fuel lines
« Reply #7 on: September 02, 2014, 02:32:59 PM »
 I've had 1/4" leak even with a clamp. Not worth it IMHO.
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Offline Bodi

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Re: Replacing fuel lines
« Reply #8 on: September 02, 2014, 06:31:18 PM »
Dealers should have the right stuff or it's on ebay. Don't use vinyl or silicon, they degrade rapidly in gasoline. Tygon makes a lot of tubing types, only a few are good with gasoline and some of those are not very flexible: make sure you get fuel safe type and that it's flexy enough for you - hard to do when buying online! They don't seem to have any 7/32 - 5.5mm fuel tubing though.
I would stick to the OEM black tubing.
« Last Edit: September 02, 2014, 06:33:57 PM by Bodi »

Offline JeffSTL

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Re: Replacing fuel lines
« Reply #9 on: September 02, 2014, 07:46:30 PM »
Like Steve and Bodi said, save yourself a bunch of trouble and get the real fuel line from the Honda dealership. They will bring out a big spool and cut off whatever you need. I think it was $1.72 a foot. You'll only need a few feet and you won't need to worry about it again for years.

Offline MCRider

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Re: Replacing fuel lines
« Reply #10 on: September 03, 2014, 05:37:08 AM »
Like Steve and Bodi said, save yourself a bunch of trouble and get the real fuel line from the Honda dealership. They will bring out a big spool and cut off whatever you need. I think it was $1.72 a foot. You'll only need a few feet and you won't need to worry about it again for years.
Agreed. My problem with that is the last time I bot fuel line from a dealer they cheaped out and only stocked the 1/4", rather than popping for a roll of the good stuff.

MAny threads here on this. We bot some minimum orders (25Ft I thnk) from a snowmobile place then sent it to forum members in shorter lengths. Marked up a tad to cover the freight. Win win. Had colors too, gold and clear, in 7/32.
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Offline BobbyR

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Re: Replacing fuel lines
« Reply #11 on: September 03, 2014, 09:39:40 AM »
I have been using Tygon for years. Easy to route without kinking and is self clamping. I buy it from a small engine shop since leaf blowers and other small motors use it a standard. The roll they cut it from should say "Fuel Line". I have a K8 also and getting a clamp on the fuel inlet is a #$%*. With the Tygon you spit on it, slide it on the inlet, on the petcock side and you are done.
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Offline Tews19

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Re: Replacing fuel lines
« Reply #12 on: September 03, 2014, 11:14:51 AM »
What honda dealers do you get the fuel line from? No one near me carries 5.5mm. I need more too!
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Offline MCRider

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Re: Replacing fuel lines
« Reply #13 on: September 03, 2014, 11:39:51 AM »
What honda dealers do you get the fuel line from? No one near me carries 5.5mm. I need more too!
Glad to see it's not just me getting stung by the dealers.

This is the place from which we did 2 group buys:
https://www.alssnowmobile.com/PRODUCTPARTS.ASPX?pn_deptid=304
Scroll down to 5.5 / 7/32 fuel line.

Somebody (me and someone else) bought a $25 worth plus the mandatory $15 S&H. Then sold it off to forum members for cost plus. Only a few stamps to mail a few feet here and there.

Very little else makes you feel like you've done the job right than 5.5 mm fuel line. I prefer clear cuz I like to see what's going on.  Black is better for orig repros, granted.
« Last Edit: September 03, 2014, 11:42:29 AM by MCRider »
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Offline Tews19

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Re: Replacing fuel lines
« Reply #14 on: September 03, 2014, 11:44:08 AM »
The clear or yellow? Looking for the regular black stuff
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Offline goldarrow

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Re: Replacing fuel lines
« Reply #15 on: September 03, 2014, 12:35:25 PM »

What honda dealers do you get the fuel line from? No one near me carries 5.5mm. I need more too!
Glad to see it's not just me getting stung by the dealers.

This is the place from which we did 2 group buys:
https://www.alssnowmobile.com/PRODUCTPARTS.ASPX?pn_deptid=304
Scroll down to 5.5 / 7/32 fuel line.

Somebody (me and someone else) bought a $25 worth plus the mandatory $15 S&H. Then sold it off to forum members for cost plus. Only a few stamps to mail a few feet here and there.

Very little else makes you feel like you've done the job right than 5.5 mm fuel line. I prefer clear cuz I like to see what's going on.  Black is better for orig repros, granted.

The someone else was me.  I bought bunch of yellow and blue and sold to forum members
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Offline MCRider

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Re: Replacing fuel lines
« Reply #16 on: September 03, 2014, 12:44:16 PM »
The clear or yellow? Looking for the regular black stuff
Yeah goldarrow.

Tews: we were dealing in clear and tinted. I have some black I think I got from Yamiya years ago. But I don't see them listiing any right now. I don't think i have any to spare. I'll check late tonight.

There is some black on ebay right now, pushing $4ft for short sections. Stings at first, but you'd love it.
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Offline goldarrow

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Re: Replacing fuel lines
« Reply #17 on: September 03, 2014, 12:54:43 PM »
I could probably try to run the fuel line operation again if enough members are would want them.  I know member Hush asked couple of months back.  Need to do math again to see if selling price would justify the cost
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Offline jdubb1977

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Re: Replacing fuel lines
« Reply #18 on: September 04, 2014, 08:17:10 AM »
just to confirm, the 5.5mm is the ID, correct?

Offline MCRider

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Re: Replacing fuel lines
« Reply #19 on: September 04, 2014, 08:43:55 AM »
just to confirm, the 5.5mm is the ID, correct?

Keerect. I noticed in my browsing there is a size for R/C hobbyists that is 5.5OD and something smaller ID.

Ours is 5.5mm ID.
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"Sometimes the light's all shining on me, other times I can barely see, lately it appears to me, what a long, strange trip its been."