this is a simplified guide... not a debate over pickey sizes of parts and sizes of M/C's
1. disasemble front brake system... inspect ALL parts for damage...
2. Inspect M/C for dirt (make sure tiny holes in resiviour is clear) and dirty fluid Rebuild as nesissary (mine sat since 92' so i went ahead and rebuilt it..
3. install steal braided brake lines... (these help keep the rubber hoses under the braiding from flexing under heavy braking)
4. have stock disk resurfaced (scratched up
in a non patern like to stop squeal )
5. take apart front caliper and inspect piston and seal
6. CLEAN with a sharp pick and GOOD LIGHTING the piston seal
GROOVE this is very important (if you piston was stuck like mine... SEARCH for removing stuck piston with grease method)
7. inspect piston side surfaces for pitting if ANY pitting is present REPLACE PISTON (they are no longer available from honda i bought a BETTER than stock piston off EBAY for about $60 well worth the $$$)
8. install lines newly rebuild M/C and caliper clean caliper pivot shaft and install new O-rings and grease and adjust caliper
9. fill with fluid (i always look at WET boiling point for fluid the higher the better (Fairenhieght) Dot4 Synthetic
10. if you want the BEST in front brakes WITH OUT installing a second disk do what i'm doing and install a
EBC FRONT ROTOR and if you want to keep a semi stock look paint the center BLACK to keep the stock look... also with this setup it will be "lighter" than a setup with dual disks...
less unsprung weight...
now this just covers the FRONT END!!!!
REAR BRAKES:
if you have rear shoes (like i do) install EBC rear shoes and scuff up the drum with some course sand paper and work the paper in a swirl pattern.
use a LITTLE amount of grease on the PIVOT points of the shoes and the brake inside hardware to make movements smooooth
install and adjust to spec..... I can burn rubber with the rear tire @ 90mph with little to no effort on the peddal
as far as front brakes are concerned:
the EBC rotor will apearently fit ALL years of CB750's just the early ones you will have to trim some of the bottom of the pad off no big deal there is still PLENTY to stop with and this rotor is supior to any vintage front end (Gl1000 or others) that fit the cb750 as far as single or dual disks are concerned... Floating disks are way better than standard solid like disks for flex heating up... and non warping... and these brake VERY quite (no sqeaks
)
if your concerned about ruining the "look" of your bike they make steel braided lines in "black" so you dont see that "silver" color though the clear sheath on the line...
http://www.z1enterprises.com/ carries brake lines for our bikes..
NOTE:again this is what i did on my bike to keep the STOCK look of the bike and still make it handle and stop like a modern bike... i have NO problem in the corners shedding speed to make a turn or make a emergency stop... like ALL bikes even new ones you will need GOOD quality tires and proper infation to make your brake upgrades effective i worked very very hard to make sure that my brakes and suspension were upto modern standards BEFORE i added any power to the bike... also i like the STOCK look so i didnt want to make the bike look to radical or have someone not like the bike because it was a frankenstine... i'm not here to debate dual disk VS single disk.... i'm simply stating that for COST vs. effort VS. complexity.... i always go by K.I.S.S. (keep it simple stupid) and the stock setup is simple, effective if done right, its cheap to fix and maintain. and i dont have to right down what calipers i got off this bike and what bolt that bike came from ect....
ON a side note i have GREAT lever feel now that those upgrades were made to the brakes no more "wooden" feel to the lever anymore!!!
Happy braking