Maybe a bent wheel causing the rotor to warp? Or causing a warped hub?
I work wheels for a living and have mounted and balanced new tires on it recently and when I inspected them they were within .003.
Did you check to make sure the caliper "floats" laterally and easily?
That's part of the problem. I took the caliper off and spun the piston back in and it went in with no problem. Then I had her step on the brake while it was in neutral and the piston comes out to brake just fine but will not fully retract.
is the proportioning valve seperate from the master cylinder? could be that thats the problem. happened to the lincoln i used to have
I checked that as well I had that happen on my Ford Tarus, it was okay.
Did you check the warp on the rotors? If they are just even .007 out, that could be enough to make things drag and cause further warpage. Also, do the lugs have little goofy washers on them that hold the rotor in place while the wheel is off? These are not so much an issue with steel wheels but alloy wheels can if they get torqued down too much. The washers cause the wheel to sit slightly off and then warp the rotor, especially when the wheel is turning.
I took the rotor off and put it on the balancing machine and put the indicator on it, it was all within .001.
sometimes you just get a bad caliper
did you grease the slides?
I did grease the slides.
I am thinking it may just be a faulty caliper. I really don't know what else it could be.
Couple of idears...
How does the parking brake work? Is it the kind with the drum inside the rotor...if so, make sure that is not the problem.
If it's the kind with a linkage built into the caliper, it could be the cable seizing up or simply a bad caliper. My VW has this type of caliper and I've had no end of problems with them.
It could also be a flex hose. The heat created by the rotor melt down might have cooked it and when this happens, they can colapse internally and act as a check valve.....holding the brakes on.
Matt.
I made sure to adjust the cable for the parking brake. I took them out and they are still there so I assume after 200 miles if they were catching they would have been ground off by now.
I did check the hose as well. It seems to be okay. I took it off and looked through it the best I could and I could see light at the other end without too much effort.
I don't know, this thing is making me crazy and I don't want her driving around with a problem on the brakes with my neice. If something happened to them I'd feel horrible.
I told her to just take it to the dealership, they are pretty good and I get a discount there because they are clients of ours.
Damn it all. I'll let you guys know what stupid little thing it ends up being.