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Author Topic: Would you repair this crack????  (Read 1440 times)

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Offline timdhawk

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Would you repair this crack????
« on: July 13, 2009, 07:02:24 PM »
Don't know what happened, i bought it like this...
it's through and through causing a mild but unacceptable oil leak.



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Offline Industrial Cafe

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Re: Would you repair this crack????
« Reply #1 on: July 13, 2009, 07:07:11 PM »
couldn't you get it tigged shut?
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Offline bucky katt

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Re: Would you repair this crack????
« Reply #2 on: July 13, 2009, 07:11:52 PM »
Quote from: Industrial Cafe on July 13, 2009, 07:07:11 PM
couldn't you get it tigged shut?

that might change the dimensions of the case though, making bearning clearances wonky, or non-existent
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Offline jhasewhite

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Re: Would you repair this crack????
« Reply #3 on: July 13, 2009, 07:22:47 PM »
that probably isn't a crack, those happen from surface tension on cast parts. you could take it and get it magnafluxed just to be sure, but I'm guessing it is only skin deep.
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Offline timdhawk

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Re: Would you repair this crack????
« Reply #4 on: July 13, 2009, 07:39:39 PM »
Quote from: jhasewhite on July 13, 2009, 07:22:47 PM
that probably isn't a crack, those happen from surface tension on cast parts. you could take it and get it magnafluxed just to be sure, but I'm guessing it is only skin deep.

see second sentance above the first pic. I should add the PO tried to fix this with JB weld on the outside without luck.
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Offline jhasewhite

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Re: Would you repair this crack????
« Reply #5 on: July 13, 2009, 07:48:21 PM »
didn't read the oil leak part, sorry. find someone who welds cast aluminum all day and problem solved.
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Offline timdhawk

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Re: Would you repair this crack????
« Reply #6 on: July 13, 2009, 07:56:30 PM »
yea, its either that or replace the bottom half of the case... but that seems to be debatable as well.
 http://forums.sohc4.net/index.php?topic=54891.0

probably the safest thing is to weld it... so long as the heat wont tweak anything...
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Offline oldbiker

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Re: Would you repair this crack????
« Reply #7 on: July 13, 2009, 11:51:47 PM »
Use Lumiweld, a form of aluminium weld which works at low temperature. It can be done with a propane torch and will not cause distortion. It is just as strong as the parent metal.
There is a very interesting post about this at  http://forums.sohc4.net/index.php?topic=36600.0
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Offline bucky katt

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Re: Would you repair this crack????
« Reply #8 on: July 14, 2009, 12:14:58 AM »
Quote from: oldbiker on July 13, 2009, 11:51:47 PM
Use Lumiweld, a form of aluminium weld which works at low temperature. It can be done with a propane torch and will not cause distortion. It is just as strong as the parent metal.
There is a very interesting post about this at  http://forums.sohc4.net/index.php?topic=36600.0

way better than a tig weld, too much heat distortion with a mig or tig weld
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Offline Mekun

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Re: Would you repair this crack????
« Reply #9 on: July 14, 2009, 01:57:30 AM »
+1 to oldbiker. That alumiweld is some trick stuff.
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Online Alan F.

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Re: Would you repair this crack????
« Reply #10 on: July 14, 2009, 06:52:49 AM »
I'm an HTS-2000 guy myself.  www.aluminumrepair.com
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Offline Terry in Australia

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Re: Would you repair this crack????
« Reply #11 on: July 14, 2009, 07:11:45 AM »
Quote from: Alan F. on July 14, 2009, 06:52:49 AM
I'm an HTS-2000 guy myself.  www.aluminumrepair.com

Same horse, different name, probably comes out of the same factory..............  ;D
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Offline timdhawk

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Re: Would you repair this crack????
« Reply #12 on: July 14, 2009, 08:14:17 AM »
Thank you guys! I think I'll run with the low temp aluminum weld stuff.
**after reading the other post, it seems the case may have some issues with heat. any thoughts on pulling out the Oxy-A torch for a quick heat up rather than the other lower temp stuff?

EDIT #2: LOL, on that HTS-200 stuff, a few years ago i watched the promo CD of the product and was "curious" about one part. This part is where they repair a bolt hole on a manifold(?) in one scene and in the next scene where they remove it, it is clearly not the same part. I called the guy to ask about this and he got very irate very quickly and hung up on me. I think overall the product is as good as advertised, but I'm not a fan of poor editing trickery. = 0

here it is: http://www.aluminumrepair.com/video_new.asp

at 1:13 in the video is the start of the thread repair... you can see that when pulling the bolt out, it is clearly a different manifold.
« Last Edit: July 14, 2009, 08:40:53 AM by timdhawk »
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Online Alan F.

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Re: Would you repair this crack????
« Reply #13 on: July 14, 2009, 07:25:58 PM »
yeah, that's a good catch, I haven't had the need to try that one in real life yet.  I only use the stuff for light repairs and fabrication, but it hasn't let me down in the 3 years I've been using it.
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