Thanks Andy - this is a good start. BTW, I just sent you a PM on the pit bull topic.
Anyway,
1. My mains are 120 and I'll have to check the pilots. I changed them from 110 for no good reason but the problem has been there since I bought the bike a year or so ago with the 110s. So I will check the pilot size.
2. I don't know the needle setting either but I'll get that today a well. Carbs need to come off for that???
3. I'll check the pilot jets. Frankly I started with one turn out and turned them in from there but I can't really say I noticed a difference when I was doing that.
4. No - no rebuild kit by me. When I bought the bike, Carpy replaced the carbs so I don't know the status other than they were 76 carbs so they may have been rebuilt but I really doubt it.
5. OK I will check for an air leak at the engine rubbers. I will let you know but not till later today.
6. I'll check the routing of the throttle cable. I will say that when it is idling high, I can turn the throttle handle forward, pushing the cable in, and the idle does reduce.
7 No, the choke is not working correctly in my opinion. I need full choke to start the engine and I need to shut the choke off once it starts to warm but beyond that there's no intermediate setting or choke adjustment setting. It's either off or on.
So I will pull the airbox and examine all the things you've mentioned and get back to you. Anything else while I'm at it?