I am torn on this issue myself. At first, I wanted to jump to the 836. And I had everything else, like which cam, etc., figured out to match the 836. But then I read a
thread where HondaMan said, basically, that a first overbore may be better because of issues with the cylinders becoming out-of-round and non-parallel within 5-10k miles, and that the first overbore cures this, but the 836 starts the process over again. Plus, I kind of like the idea of increasing performance via finesse rather than brute force.
But then... seems like trying to find parts for a mild overbore is a pain in the butt. I, also (like MattFreeman), want to avoid cast pistons and would rather have forged ones. But I can't seem to find high-compression pistons for the first overbore, and the cost of the forth overbore pistons (the only thing I can find) seems more than the Wiseco 836 by about a couple hundred dollars. And if I go to F pistons, I'm going to struggle with making sure whichever cam I use that the valves don't hit the pistons. It seems like the cams are pretty much figured out for you if you go to the 836 because of the popularity of this bore size, but for the Wiseco forth over I'm no longer sure which cam would work best.
It's a lot to decide, and time's ticking away. I don't want the good weather to get here and still have my bike in pieces thinking about what to do....
Question for you old timers: Let's say I just wanted to do a first overbore. Let's also say that I wanted to use my stock pistons. (Forget for the moment that my Hemi'd head could use higher compression pistons.) For the first overbore, is it just a matter of buying the correct rings, or are new "first over" pistons required? Just curious.