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Offline scottly

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Split - What is wrong with the stock Honda induction system?
« Reply #125 on: March 19, 2010, 10:32:26 PM »
I have an extensive library dedicated to all things gearhead oriented. Including several books on carburetors, one for every type I own (excluding these...) and a very good general one called Carburetors, and another dedicated to intake design.
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Cormac, may I suggest the following addition to your library? "The Scientific Design of Exhaust and Intake Systems", by Philip H. Smith.
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Offline MRieck

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Split - What is wrong with the stock Honda induction system?
« Reply #126 on: March 19, 2010, 10:36:32 PM »
 Physic courses 200 level + help a lot too. Thinking outside of the "box" works too.
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Split - What is wrong with the stock Honda induction system?
« Reply #127 on: March 19, 2010, 10:47:06 PM »
I might have it. Just googled the name and I don't recognize the cover, but I might have an earlier edition. If I wasn't at work I would check... If I don't have that one I'll pick it up. Thanks for the suggestion Scottly.

Has anyone ever tried a backwards header? Mount a common filter somewhere just forward of the engine, then split off into 4 runners wrapped along side the engine back to the carbs. Could probably be sized so that each runner has double the displacement of each cylinder or so. Might even have a tuned effect...

Or just a common plenum just aft and below the carbs with gently curved "stacks" feeding into said carbs; with a common cone to one side or the other. The newer Honda cars do something similar if I'm not mistaken.

Physics 100 in college... Me smart. But the Navy force fed a lot of physics in Nuke school... not focused so much on fluid dynamics for some reason...

Offline mlinder

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Split - What is wrong with the stock Honda induction system?
« Reply #128 on: March 19, 2010, 11:08:07 PM »
So then, the stock carb configuration is tuned around the fact that the stock filter media limits air flow, correct? I know, the air box also smooths air flow, bonus... How can it possibly be a good thing to limit or restrict air flow? The math I have always seen indicates that more air (oxygen particularly) in addition to the correct ratio of fuel produces more power. In addition, the ability for an engine to more readily fill the chambers with that air/fuel mix increases volumetric efficiency, which is good from both an economy and power stand point. So it seems to me, that the stock carb tuning was not the optimal configuration, but rather a patch job to deal with a crappy filter media that was the only thing available at the time... Ignoring the GI "ladies stockings" trick of WW2. Also seems to me that we should be overjoyed at the ability to retune the carbs to work with a more free flowing filter that creates less of a pressure differential at the media. Let the thing BREATHE. And we should be doing so in a manner that creates a suitably clean, smooth flow... And should allow for a hardtail or Konged frame, and not look like a big black box.

Please see my highlighted part of your post.

Yes, more oxygen and more fuel is always good. But, if the stock filter and airbox and carbbs are providing as much air and as much fuel as the engine can use at a given RPM, no amount of 'less restrictive' filters are going to increase performance.
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Offline TwoTired

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« Reply #129 on: March 20, 2010, 12:41:55 AM »
So then, the stock carb configuration is tuned around the fact that the stock filter media limits air flow, correct?
No.  Unless, you clog the filter up with dust. The stock carb settings are tuned to the intact tract and the air filter pressure drop.

I know, the air box also smooths air flow, bonus... How can it possibly be a good thing to limit or restrict air flow?
It doesn't, for the stock engine, it's just a fictional point you made up.

The math I have always seen indicates that more air (oxygen particularly) in addition to the correct ratio of fuel produces more power. In addition, the ability for an engine to more readily fill the chambers with that air/fuel mix increases volumetric efficiency, which is good from both an economy and power stand point. So it seems to me, that the stock carb tuning was not the optimal configuration, but rather a patch job to deal with a crappy filter media that was the only thing available at the time...
Yes, more air and fuel of the proper ratio into the cylinder makes more power.  You are not going to get that with the stock engine and by simply changing the induction pressure drop.

I don't know why you don't just toss the filter altogether?  Why filter at all?   In our quest for power, do we even need to prevent the dust, dirt and bugs, from sand blasting the cylinders?  Do we mind rebuilding the engine after every time or every few times it's run? (Depends on where it is run)

Ignoring the GI "ladies stockings" trick of WW2. Also seems to me that we should be overjoyed at the ability to retune the carbs to work with a more free flowing filter that creates less of a pressure differential at the media. Let the thing BREATHE. And we should be doing so in a manner that creates a suitably clean, smooth flow... And should allow for a hardtail or Konged frame, and not look like a big black box.

Free flowing it rather a myth often used as sales pitch.  The stock clean filter flows plenty for the stock engine to make power at red line RPMs.  Most of street driving is nowhere near any "flow limits" for the stock engine or stock air filter.

If you don't care how long the engine lasts, then let it breath without a filter.  Stacks look better in a hardtail or konged frame and who cares how long the engine lasts?   Do you really need a hardtail or konged frame bike to last 100,000 miles?

I have read TT's very fine posts, and do understand why there is a big plastic box. My point is, that while the stock filter assembly is very well thought out, and very well engineered, it is not the ultimate solution.
It was for it's era, I think.  And it works well as delivered.  Today, no, probably not ultimate.  Go to modern bikes if you want an ultimate solution, along with fuel injection, Ox sensors, and closed loop fuel metering with a computer.  Heck, add a pressure sensor too, to compensate for altitude changes.

Paper filters are still used the world over primarily due to cost considerations.
Yes, both cost and the very small particle size it allows through to the cylinder walls.

There are a multitude of other filter designs that perform far better (including less pressure differential across the filter media) in both filtration and flow, excluding oiled cotton filters. 
I'd like you to elaborate on that.  Please, name brands and filter specs.  We could all benefit from that data!

Even though I use K&N clones on most everything, except my Jeeps, they got real K&N's... due to shape constraints, otherwise I would have gone cheap-o.
You know that "cheapo" does have a quality implication.  :-\

Ultimately, what I was saying is that there IS a better way to do it. Pods, unfortunately are not it.
I expect there is, today.  We have already talked about a much larger air plenum, and much larger filter area.
The real question is WHY you feel the need to do it.  Do you expect to get power levels from the engine comparable to modern bikes?  How much money do you wish to put into a 30 year engine design?  I suspect, that since hardtails and Konged frames seem to be what you favor, you are just looking to change things, and the filter box is just another object to change.  But, I'm just guessing  Perhaps you have other ideas.

I DO understand the limitations of the pod design, I DO understand turbulence and flow. I have an extensive library dedicated to all things gearhead oriented. Including several books on carburetors, one for every type I own (excluding these...) and a very good general one called Carburetors, and another dedicated to intake design. Do not talk down to those you do not know, unless they state something that is factually untrue.
Which you did about the flow issue.  Do I now have permission?  ;D  ;D  ;D

Speaking of which, whether or not there is a honking big filter, if there is a pressure differential (which TT has time and again stated is necessary for proper tuning) created across the filter media then the filter is not flowing as much as the engine can ingest.
Science does not support that statement, I'm afraid.  It does consume more energy to maintain the same air flow.  But, the pressure drop alone does not freely equate to reduced flow.

If the flow rate of the filter was sufficient, then there would be no vaccum created.
Huh??  The vacuum is created at the falling piston (and at the venturi).  And science does not support your flow rate theory, sorry.
Did you mean to say pressure drop?

Granted, all filters create a impedance to flow.
Agreed, related to air velocity.

The trick is to find the one that creates the least impedance.
Not so tricky, unless you include a requirement for the same particle size block capability.

And yes an aftermarket filter in the stock assembly does fit the bill. However, that still leaves the issues of size, location, and style to be addressed.
Well, we've had the style argument already.  For some, that trumps everything else including science and ideal function.

Cheers,
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Offline TwoTired

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Split - What is wrong with the stock Honda induction system?
« Reply #130 on: March 20, 2010, 12:46:39 AM »
I'll bet those of you who have read the Carburetors chapter in my book are having a good time watching this discussion, too.  :D

Hmmm...  Looking suspiciously like a shameless plug there.   ;D ;D

Actually, I'm trying to support your part of the topic. Especially the part about the velocity stacks and laminar flow discussions. I drew pictures of it all in the book, hence my comment: owners can look it up while they read it here. ;)
Sorry if I offended, Mark.  I was just trying to make a joke.

Cheers,
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Offline MickeyX

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Split - What is wrong with the stock Honda induction system?
« Reply #131 on: March 20, 2010, 02:08:09 AM »
Thanks TT for the work you put into this.


Well, this started off good anyway. I have to admit, I fell asleep after a few pages. I think I'll wait for the movie to come out. I hope the director doesn't change too much from this book and they pick Anthony Hopkins to play TT.  ;D ;D ;)
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Offline Laminar

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« Reply #132 on: March 20, 2010, 06:04:02 AM »
What part of Restriction are you having difficulty accepting?

Let me see if I can be clear.

A restriction = something limiting flow.

The main jet restricts flow at Wide Open Throttle.

Doesn't mean that it does not flow fuel anywhere else in the RPM range or throttle position. Its a limiting factor when the slide or butterfly valve is fully open.

At other than WOT it works in conjunction with the needle valve, the idle valve, and the pressure differential to meter fuel.

Once again...limiting/ restricting at WOT .....nowhere else.

In the midrange for example....needle taper and pressure differential are controlling the quantity of fuel flowing.

Here's the deal - like I said before, you're not quantifying your statements. What I believe you're saying is that any cylindrical tube has a maximum flowrate for fluid that can pass through it. Without doing any calculations on jet size, fluid viscosity, or engine fuel requirements at WOT, you're saying that at WOT, the main jet has reached its maximum flowrate.

Am I interpreting what you're saying correctly?

Quote
The needle acts as a variable jet.

Bear in mind that theres a bit of overlap between the circuits.

Like Idle to midrange.....otherwise you'll get flat spots and bogging in transition.

BTW...These are not random statements....its actually how the physics and science behind carbs works.

Oftentimes (always), physics and science involve equations and numbers. Show me some.

Offline Gregorymoto

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« Reply #133 on: March 20, 2010, 06:59:50 AM »
Thank you for the time spent, good post. very helpfull
Yep, i have issues with this sort of stuff.

Offline cb650

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Split - What is wrong with the stock Honda induction system?
« Reply #134 on: March 20, 2010, 07:12:41 AM »
Boy, wouldn't this bike look cool with PODS?!   ;D


With oversized tires painted flat black!!! ;D ;D ;D
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Offline 754

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Split - What is wrong with the stock Honda induction system?
« Reply #135 on: March 20, 2010, 09:13:03 AM »
So again, TT, I will ask..
 What if any mods have you done to your intake, carburation, engine or exhaust ?

 I dont think the 750 airbox had  any serious flaws, if any.. but as far as hailing it as an ultimate desighn... why did they change it 3 times in 9 years.. ???
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Offline mlinder

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Split - What is wrong with the stock Honda induction system?
« Reply #136 on: March 20, 2010, 09:18:22 AM »
So again, TT, I will ask..
 What if any mods have you done to your intake, carburation, engine or exhaust ?

 I dont think the 750 airbox had  any serious flaws, if any.. but as far as hailing it as an ultimate desighn... why did they change it 3 times in 9 years.. ???

Cost, most likely. The basic design principles stayed the same. The manufacturing process changed for profit margin.
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Offline TwoTired

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Split - What is wrong with the stock Honda induction system?
« Reply #137 on: March 20, 2010, 11:10:58 AM »
What I believe you're saying is that any cylindrical tube has a maximum flowrate for fluid that can pass through it.
Its actually a practical limit relating to when laminar flow ceases.  When internal forces within the fluid increase due to turbulence, new factors add to the equation and a flow curve on the graph deviates dramatically from the line trajectory seen in laminar flow situations.

Without doing any calculations on jet size, fluid viscosity, or engine fuel requirements at WOT, you're saying that at WOT, the main jet has reached its maximum flowrate.
It has reached the max flow rate for this instance only because no more pressure differential can be achieved in this situation.

Am I interpreting what you're saying correctly?
I don't think so.
Perhaps this chart may help you.
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Offline TwoTired

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Split - What is wrong with the stock Honda induction system?
« Reply #138 on: March 20, 2010, 11:48:05 AM »
So again, TT, I will ask..
 What if any mods have you done to your intake, carburation, engine or exhaust ?
I don't know why you persist on making this personal.  The science and engineering hold up, regardless of personal tastes (or possible vendettas).

I dont think the 750 airbox had  any serious flaws, if any.. but as far as hailing it as an ultimate desighn... why did they change it 3 times in 9 years.. ???

Show me the design changes to which you refer, and I can offer an analysis of those changes.  The only 750 air boxes I've examined internally are those on 77-78 F models.

I never said it was an ultimate design (those are your words), I think it was pretty near the best available in that era, that also fit into the space available on the bike, particularly when cost factors are considered.  I only pointed out the things they did right and why they are superior to the pods I've examined, so far.

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Offline TwoTired

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« Reply #139 on: March 20, 2010, 11:52:12 AM »
For those still wrestling with flow through a pipe see:
http://www.freshgasflow.com/physics/flow/flow.html
Lloyd... (SOHC4 #11 Original Mail List)
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Offline ev0lve

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« Reply #140 on: March 20, 2010, 12:19:14 PM »
You guys are well over my head here but I'm wondering...

If the main issue with pods is turbulent flow in the body of the carb due to the length of the stacks and the main function of the airbox is to quell that flow (filtering aside), is the answer for those that want to run pods just to extend the stacks to whatever length is sufficient to achieve that (velocity aside)?

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Offline kghost

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Split - What is wrong with the stock Honda induction system?
« Reply #141 on: March 20, 2010, 12:27:36 PM »
Am I interpreting what you're saying correctly?

Oftentimes (always), physics and science involve equations and numbers. Show me some.

1. Probably not.

2. Hopefully TT's graph explained what you were looking for. Short of sending you a physics textbook or a book on Fluid Mechanics I'm not sure how to convince ya.


BTw I'm certainly not trying to talk down to anyone....different folks have different levels of interest in science.
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Offline HondaMan

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Split - What is wrong with the stock Honda induction system?
« Reply #142 on: March 20, 2010, 12:41:45 PM »
I'll bet those of you who have read the Carburetors chapter in my book are having a good time watching this discussion, too.  :D

Hmmm...  Looking suspiciously like a shameless plug there.   ;D ;D

Actually, I'm trying to support your part of the topic. Especially the part about the velocity stacks and laminar flow discussions. I drew pictures of it all in the book, hence my comment: owners can look it up while they read it here. ;)
Sorry if I offended, Mark.  I was just trying to make a joke.

Cheers,

None taken! I'm MUCH thicker skinned than that.  ;D
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Offline TwoTired

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« Reply #143 on: March 20, 2010, 02:36:30 PM »
You guys are well over my head here but I'm wondering...

If the main issue with pods is turbulent flow in the body of the carb due to the length of the stacks and the main function of the airbox is to quell that flow (filtering aside), is the answer for those that want to run pods just to extend the stacks to whatever length is sufficient to achieve that (velocity aside)?

8 Pages of awesomeness. Thanks fellas and TT especially!

One of the things I observed while shopping for filter pics on the web, was the many offerings of a filter "kit" for the car "tuners" and turbo inlet applications.
These consisted of what looked like one large "pod type" filter and a duct a foot or two long.  The installation kit was touted to yield a high volume of laminar flow air to the induction.  I did not see what was being replaced on the car for comparatison.  But, it seems the theory is sound for the replacement/ and improvement.
Indeed one of the pics of K&N's research and test facility showing a filter being tested at the end of quite a long tube.  See pic below.
I wonder where they place their measuring instruments to test for laminar flow?
So yes, moving the filter media away from the carb mouth similar to what Honda did with the stock induction, is a technique to keep filter turbulence away from the carb inlet.  (But don't ignore the inner duct wall size transitions.)

Oh what the heck, everyone believes I'm just bashing pods, anyway, so I will throw this consideration out there as well.

If you look at the area where most put pods, they get air in the lee of the engine air flow where it is heated by the cooling fins.  Since cooler air passes around the engine, the outer pods can easily see cooler air than the inner carbs.  Combustion efficiency is effected by induction temps.  You actually desire denser cold air inlet, from a power perspective.  Anyway, is it hard to understand that the inner cylinders would operate at different efficiency than the outers?  Isn't what you want, from a power perspective, all cylinders pulling at maximum, or at least evenly?  Doesn't that indicate you want to initially pull air for all the cylinders from one air temp source rather than four variable?

And since I'm on a roll, what about turbulence around the bike and particularly where most pods are placed.  How can you hope the have the same pressure of air at four individual pods?  Then you add the factor of cross winds, and the variation increases even more doesn't it?  Haven't we already talked about the all weather nature of pods vs air box?

I may be starting to repeat myself.  It's been a long week.  ;D

Cheers,

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Offline BobbyR

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« Reply #144 on: March 20, 2010, 02:48:48 PM »

And since I'm on a roll, what about turbulence around the bike and particularly where most pods are placed.  How can you hope the have the same pressure of air at four individual pods?  Then you add the factor of cross winds, and the variation increases even more doesn't it?  Haven't we already talked about the all weather nature of pods vs air box?

I may be starting to repeat myself.  It's been a long week.  ;D

Cheers,


[/quote]

I think I mentioned turbulence early on, the heat issue is something I never thought about. That may be one of the reasons the inlet points aft of the engine.
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Offline MickeyX

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« Reply #145 on: March 20, 2010, 04:00:14 PM »
Fuel Injection.  ;D





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Offline kghost

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« Reply #146 on: March 20, 2010, 05:30:11 PM »
Fuel Injection.  ;D

Thanks for the laugh Mickey.





(But even fuel ingection needs filtered laminar airflow )  ;D
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Offline Laminar

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« Reply #147 on: March 20, 2010, 05:36:48 PM »
What I believe you're saying is that any cylindrical tube has a maximum flowrate for fluid that can pass through it.
Its actually a practical limit relating to when laminar flow ceases.  When internal forces within the fluid increase due to turbulence, new factors add to the equation and a flow curve on the graph deviates dramatically from the line trajectory seen in laminar flow situations.

Without doing any calculations on jet size, fluid viscosity, or engine fuel requirements at WOT, you're saying that at WOT, the main jet has reached its maximum flowrate.
It has reached the max flow rate for this instance only because no more pressure differential can be achieved in this situation.

Am I interpreting what you're saying correctly?
I don't think so.
Perhaps this chart may help you.


I understand what you're saying. I understand how all of it works. What I don't understand is now kghost knows that the main jet has reached its maximum flowrate at WOT.


Am I interpreting what you're saying correctly?

Oftentimes (always), physics and science involve equations and numbers. Show me some.

1. Probably not.

2. Hopefully TT's graph explained what you were looking for. Short of sending you a physics textbook or a book on Fluid Mechanics I'm not sure how to convince ya.

TT's graph didn't show anything relating to throttle positions or engine fuel requirements at WOT. I'm a mechanical engineer with a focus on turbo-machinery. I understand fluid flow, thermodynamics, physics, etc.

What I'm asking for and haven't yet received is quantified data supporting this statement you made:

Quote
You will no doubt know that the main Jet acts as a restriction only at Wide Open Throttle.
« Last Edit: March 20, 2010, 06:07:13 PM by Laminar »

Offline HondaMan

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Split - What is wrong with the stock Honda induction system?
« Reply #148 on: March 20, 2010, 05:41:37 PM »

And since I'm on a roll, what about turbulence around the bike and particularly where most pods are placed.  How can you hope the have the same pressure of air at four individual pods?  Then you add the factor of cross winds, and the variation increases even more doesn't it?  Haven't we already talked about the all weather nature of pods vs air box?

I may be starting to repeat myself.  It's been a long week.  ;D

Cheers,



I think I mentioned turbulence early on, the heat issue is something I never thought about. That may be one of the reasons the inlet points aft of the engine.
[/quote]

One of the things I learned about the "side flow" issue in the roadracing of the 1960s/70s was related to the length of the fairings along the sides of the bikes. On bikes that I knew about, those with short fairings (i.e., just down the front of the bike, not back along the engine and carbs) sometimes had the outside carbs set up with larger mainjets (#1 & #4). It was done by observation of the bike's power, not by testing: most of my fellow rider/racers were just butt-dyno tuners, using plug coloring to reveal which cylinders were tuned best. The bikes (like mine) with full fairings back to the airboxes needed all 4 jets to be the same, or the plugs did not burn the same colors.

It was not unusual for someone like me to install 4 different jets in 2.5 steps in the 4 carbs, take 2-3 laps, then read the plugs to see what was needed. The humidity, temperatures, etc., all play a part.

So, what this long-winded explanation is really saying: I believe those who have said that their outside carbs with pods suffer from variant tuning mixtures. I think their legs are in the way of the airflow, disturbing those two... 
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Offline steam-powered man

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Split - What is wrong with the stock Honda induction system?
« Reply #149 on: March 20, 2010, 06:04:18 PM »
thanks tt for taking the time to explore and then explain some aspects of how intake airflow characteristics effect carb performance.  this old ME could actually understand the terms in use, however i think i could actually hear the old cerebral connections snapping open again after being closed these many years.  (rather unsettlng - thought it was crickets at first but it's way too early for 'em up here in vt).

i also learned something new and will use this knowledge next time i'm in a carb-rack.  the explanation of the relationship of float height (fuel level) to fuel "draw" showed how precise i should be when setting up float heights.  +/- a few mm is not close enough and i'll do better, thanx. ;)
bobp

ps  am in a stellar mood, as i just came back from a 90mile romp on my carb'd ducati 900ss/cr.  spectacular, linear performance.  zowie!  (yup, stock airbox)       
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