If you go to the high-compression 836cc engine, I'd feel compelled to ask: do you have the HD engine studs in place?
And, did you use thicke r O-rings in the head gasket, for the oil ports? I can send you some, if not. When rebuilding these engines with modern head gaskets, 100% of them leak oil at the head joint in my experience, unless thicker O-rings are used thru the head gaskets due to their thicknesses today.
With higher-compression pistons this just gets worse.
Yes. I just bought the "Super Stud, Heavy Duty Stud Nut & Tool Combo" from CycleX. I also will be using an MSL gasket and the top-end rubber that Ken at CycleX sent me. I believe the O-ring are the thicker type (there were some clear almost tube-like rings and I am guessing go over the Dowels?) I am not near the parts at the time of writing this. I will ask him about O-rings. When I call to order the pistons and Cam. Thank you for the info, greatly appreciated.
Due to cost and time I am just going to do 836cc Weisco pistons and a cam. No headwork. I also plan on running my stock carbs.
OK, here's where you ARE leaking: those tube-like Orings at the top of the cylinders. They ALWAYS leak. These first appeared around 2002 or so as someone's wet dream of stopping the oil leaks from the oil ports, and they NEVER worked, from Day One of their intro.
PM me your address and I'll send you some thicker O-rings for the oil ports. These are 2.6mm thick. The MLS head gasket: there are several types of these out there. Some are just too thick, period. They must NOT be thicker than 1.0mm before installation, or else there is no way to stop the oil feed ports from leaking. I have seen MLS gaskets with little rivets in them for the 836cc engines: they leak 100% of the time, sometimes taking a month or two of riding before they do. This is simple physics: if the head gasket is so thick that there's no way to install a thick-enough O-ring in the oil ports to seal them, then they are going to leak. It really is that simple.
I have been using the 65mm head gaskets from Vesrah and CruisinImage for forged piston engines that come to me for oil leaks, plus milling 0.010" off the top of the cylinders, plus these 2.6x10.8mm O-rings. It works to stop the oil leaks.