Author Topic: SANDCAST - In it's simplest form  (Read 1946 times)

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Offline no718.com

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SANDCAST - In it's simplest form
« on: May 07, 2010, 10:32:50 AM »
Newbie here. Just curious, what is sandcast?

Offline mlinder

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Re: SANDCAST - In it's simplest form
« Reply #1 on: May 07, 2010, 10:34:52 AM »
The first K0's engine casings were cast in sand. Engine numbers 1000001 to 1007414.
No.


Swoop

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Re: SANDCAST - In it's simplest form
« Reply #2 on: May 07, 2010, 11:44:59 AM »
In it's simplest form????

A sand casting or a sand molded casting is a cast part produced by forming a mold from a sand mixture and then pouring molten liquid metal into the cavity in the mold. The mold is then cooled until the metal has solidified. In the last stage, the casting is separated from the mold. There are six steps in this process:

   1. Place a pattern in sand to create a mold.
   2. Incorporate a gating system.
   3. Remove the pattern.
   4. Fill the mold cavity with molten metal.
   5. Allow the metal to cool.
   6. Break away the sand mold and remove the casting.

Steve   ;D

Offline Bodi

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Re: SANDCAST - In it's simplest form
« Reply #3 on: May 07, 2010, 01:06:02 PM »
Good explanation.
The later 750-4 engines, and just about all production engine cases of the period, were made with a die casting process. This is done using steel "dies", basically a metal clamshell assembly with a space in between that is the shape of the part to be cast. There is still some sand though, some holes or internal galleries are formed by putting a sand piece in the dies before closing them.
The sand is a damp mix of pure silica sand and clay, when packed firmly the piece is quite strong (for a lump of damp sand, at least).
Pieces made in low numbers are usually done with sand casting. The casting cost per piece is much higher than with die casting but the dies are very costly to make. Even now some racing parts are sand cast, but racing engine technology has advanced to where most parts are made in a complicated backflow or vacuum casting process originally developed by Cosworth. Instead of puring metal into a mould, it is filled from the bottom either by pumping it in or by sucking it in with vacuum. The vacuum system helps eliminate any bubbles: they grow very large in the vacuum and tend to rise out of the metal, then when the vacuum is released any remaining bubbles shrink to insignificance.

Offline no718.com

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Re: SANDCAST - In it's simplest form
« Reply #4 on: May 07, 2010, 02:06:56 PM »
Wow! Thanks for clarifying in such detail. Good stuff to know, now I won't be clueless when people toss sandcast topics around.

Offline wildcatmahone

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Re: SANDCAST - In it's simplest form
« Reply #5 on: May 07, 2010, 09:25:40 PM »
Doesnt hurt to ask. Just dont ask why the CB750 has an OIL TANK.  ;)

Offline scottly

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Re: SANDCAST - In it's simplest form
« Reply #6 on: May 07, 2010, 09:29:25 PM »
Doesnt hurt to ask. Just dont ask why the CB750 has an OIL TANK.  ;)
Especially if you OWN a sandcast!! :D
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Offline Old75_ratafe

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Re: SANDCAST - In it's simplest form
« Reply #7 on: May 08, 2010, 12:05:28 AM »
Doesnt hurt to ask. Just dont ask why the CB750 has an OIL TANK.  ;)

Actually I found that kinda informative I knew why we had a oil tank but as I've never worked on anything but my cousins sportster and my 750 I had no idea alot of bikes didn't.
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