Well, it was Monster Garage weekend at my friend Bobby's house, and finally, after months of waiting, I made some real progress! Everyone loves pictures of progress, right? Here we go:
I needed to make a rear loop for the frame. After several failed attempts with 16 ga. 1" tube from Tractor Supply, and being told by every machine shop in Macon that it couldn't be done, we had a relative victory. Here's what I started with:
It's a bad picture, but I made some lugs for the frame to help hold the loop by cutting up the old handle bars. the were a perfect tight fit, but I had to turn them down to accept the loop, which I ended up making out of sch. 40 steel pipe.
To make the loop, we cut a die out of plywood. The first one burned up to fast under the torch, so I lined a second one with a metal saw blade to protect it a bit from the flame. Here are a few shots of the process (from both failed and successful attempts):
Success! Well, it aint absolutely perfectly symmetrical, but it's damn close enough for me!