seabird, your description of the clutch is like what i had happen to me, when i got the PO to put a new clutch in mine when i got it years ago, he forgot to put the spacer washer back in, between the inner and outer clutch baskets, then proceeded to tighten the hub nut up.... this then makes your clutch a direct drive!!!.... being inexperienced , he told me it would free up after a while... NEway a long story short, we got it to turn, then i rode it for about 3000km, never being able to find nuetral, and always creaping through traffic lights!!!!! only to pull it apart 12 months later to find the washer not there....!!!!!!! what i am saying, is when you put it back together, you didnt have anything left over?..... peace