Author Topic: I think I blew my oil pump at 75mph, Pre case split findings, with gory pics?  (Read 8954 times)

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Offline bryanj

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Last time i saw something like that a bloke left a 3/8 drive 12mm socket on a big end nut----made a big bang when he tried to start it!
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Offline manjisann

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Last time i saw something like that a bloke left a 3/8 drive 12mm socket on a big end nut----made a big bang when he tried to start it!

Haha, I don't think that was it since I've put well over a thousand miles on the thing since i got it back together.

As requested I'll be tearing the engine apart at some point to see what went wrong and what is salvageable.

I only had a chance to pull the left side valve cover on my spare engine, but the condition was encouraging. There was oil in the top end and everything was shiny and looked good. The outside needs a good cleaning as there are pine needles and dirt everywhere, and some of the case paint is peeling (since the cases are aluminum, this is just a cosmetic issue right?) With any luck it will be as easy as doing a tune up and an oil change and she'll be good to go.

Does anyone have any other suggestions on what I should look at/for before putting the engine in the frame? I'd really like to avoid putting it in and having to take it out again if at all possible. Can I do a compression check with the engine out of the frame?

Thanks all,

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

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Offline bryanj

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Only by hand, if it turns over OK without any sticking and feels the same coming up to every compression you are 50% there
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline Terry in Australia

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Shove that sucker in your frame Manji, (the other one has to come out anyway, it's only a paperweight now) give it some fresh oil and a new filter, check and adjust your valve clearances, ignition timing, cam chain tension etc, spray a little light oil or WD40 down each spark plug hole, install new plugs, and hit the button! Cheers, Terry. ;D
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Offline manjisann

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Ahh Terry, I love your enthusiasm and optimism!

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

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Offline scottly

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I would leave the valves alone, and the cam-chain adjuster,(don't fix it unless it's broke) and the oil,(change it and the filter as soon as you get a handle on how, or if, it runs) just check the static timing to make sure you will get a spark, and start her up!! Good luck!!
Don't fix it if it ain't broke!
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Offline Soos

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Shove that sucker in your frame Manji, (the other one has to come out anyway, it's only a paperweight now) give it some fresh oil and a new filter, check and adjust your valve clearances, ignition timing, cam chain tension etc, spray a little light oil or WD40 down each spark plug hole, install new plugs, and hit the button! Cheers, Terry. ;D


In the frame is best IMO as well, a little WD in the cylinders, clean and gap the plugs, check valve clearances, and all that.


One thing extra I like to do beyond the initial oil and filter change is once again chenge oil and filter, IF she runs, and after 50-100 miles to clear out any gunk that may have been dis lodged by the freshly circulating oil in a recently dead motor.
Don't forget to drop the oil pan BEFORE the first oil change to get any sediment out.




l8r
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Offline Frankenkit

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...and to see if there's anything else new, special and scary after the first pan-dropping. :o
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Offline manjisann

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Here is what I found when I removed the carbs. The metal bits were all the way through the carbs and back into the pods. At this point I'm thinking this just went from a rebuild to a salvage whatever wasn't buggered and go from there. I'll be splitting the cases at some point in the near future I hope. The main goal over the last few days was trying to get my spare engine tested, installed and running.

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline Frankenkit

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oh gawd.  :P
"Moderation in all things - especially moderation. Too much moderation is excessive. The occasional excess is all part of living the moderate life."
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1980 CB650c- (sold) Delilah
1973 CL350- Lola?
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Offline manjisann

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Yeah, I hope it's just some sort of one in a million fluke occurance, and not something I did   ::)  However it does explain the box of broken glass sound I heard when i hit the starter to see if it was siezed. In a very sad, morbid sort of way, I'm really looking forward to opening this baby up and seeing what went wrong.

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline scottly

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Metal pieces puked into the carbs is GORY!! I'm guessing aluminum piston chunks.
Any progress with the spare engine?
Don't fix it if it ain't broke!
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Offline manjisann

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Yup, she's a runner, but is smoking out all 4 pipes. I posted a separate thread for that, I figured I'd keep this one for the buggered engine. I'll post pics once I crack her open. Hopefully it's not too bad, but from all the metal bids I'm afraid it will look like a grenade went off in the engine. Oh well, I've always wanted to tear one completely apart, guess I have a really good reason to now.

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline bryanj

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Now thats a new one on me cos i never seen bits in the intake that wernt thrown in the carb by somebody, in the exhaust yes after a piston break up.

There is something very odd here, we need lots of pictures of stripdown to put in the memory archive to frighten new people with!
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline Spanner 1

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Total prank pic, now that I looked at it again :D.... maybe the whole thread is a prank... shock, horror ( wouldn't be the first one ! ).
The carb 'disintergrated' and got sucked in to the the intake manifold?? Any malfunction would get blown out the exhaust end of the motor.. very strange !?
We were all sympathising lots until this pic.!!
« Last Edit: July 30, 2010, 11:33:23 PM by Spanner 1 »
If your sure it's a carb problem; it's ignition,
If your sure it's an ignition problem; it's carbs....

Offline manjisann

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Spanner1, man I wish this was a prank pic, and it was all just my bad sense of humor, but sadly tis all fact. I'm as puzzled as the next person at how all the bits ended up on the intake size with very little on the exhaust side.

Thanks for the empathy all.

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline manjisann

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OH, btw, that's actually after I brushed a small amount out to see it closer. And I take exception to being called a lier Spanner  ;)  Ok, not really, as it really seems incredible and unlikely that this kind of thing would happen. But oddly enough, a quick blow out of the carbs with some carb cleaner, a good washing of the air filter to get the metal bits that puked back into there and the carbs work on the new spare motor.

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline manjisann

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So as  i'm pondering what could have caused this a thought struck me, could this have been caused by putting a hole in my piston first?

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline bryanj

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Probably not as i would expect that to be vapourised ally not chunks
Semi Geriatric ex-Honda mechanic and MOT tester (UK version of annual inspection). Garage full of "projects" mostly 500/4 from pre 73 (no road tax in UK).

Remember "Its always in the last place you look" COURSE IT IS YOU STOP LOOKIN THEN!

Offline manjisann

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Probably not as i would expect that to be vapourised ally not chunks

I was kind of thinking the same thing, not to mention, wouldn't I get severe lean running conditions before it happened?

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline cb650

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I bet the intake valve broke then beat the piston to death and let parts come up the intake.   And down in the case for that hole.
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Offline Terry in Australia

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I bet the intake valve broke then beat the piston to death and let parts come up the intake.   And down in the case for that hole.

Damn! Beat me by a few seconds, but yeah, that's what I was gonna say, if the intake valve was gone, the inlet tract becomes the path of least resistance, as it were.  ;D
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So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

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Offline ekpent

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Autopsy time.  :D   Pull the valve cover and see if a stem is still there. Send some parts to 754 for his "wall of pain"  ;D

Offline Bob Wessner

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Don't need the parts, but some pics would be nice, er, sort of, for a gallery area we have set aside for such tragedies. Sorry to hear of your problems.  :-\
We'll all be someone else's PO some day.

Offline SohRon

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OK, I've got my big drink, my popcorn and my Junior Mints and I'm settling down with keen anticipation to watch this incredible mystery unfold. You must, I repeat, you must do an autopsey and let us in on all of the gory details! How in the world did you end up with METAL SHAVINGS IN THE INTAKE MANIFOLD?!?!?!  ??? :o
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